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, , " , � _; - r � I . I The:MANDATORY absorbent sou s NOT f nished by the . I- � � - � I I I " 1�. , , �, : -, , I � 4 1� I I -
- 1, I , I , I 11 ''I � I I I - - I , . . � I I I � . � I I � - . � I _ - , I , I . I S am valves after lines are bled. . � . I I I �,
'' '' I , - . � i I'll, � I . I I I I I , � I , � �� � I I I I I 1, I � 11 :1 : ,
I �
� 11 ., , , 4 - �, " ��' 1, , r � .�, I - I I I . I - I I I - noted fillbox manufacturer. I It must be purchased �. I � � �4 � . � I I r . , . .- � " % - I I I � . I � I I I I � .1 � 1, I �, �- I I , I , .11 z . I-
� L ", � - , 11 . I . I obovL I I � - I I I I . I 11 f - . I I I I � . - I
-, � , '. �_,,�', � 1, � �Aj - � . . � I I . . I Where sand is used to bockfill the trionchk filter 4 obric I I I r I . . I � � I � I I I I I . 1, . I �
. , - .. ,� ,- . n rdware is to be slipped over, primary � . - I - Thest . � I . � - � I . I 11. . . I I I I I � ,� I I - I .1 � . � I . � - �
,�, , , ''I I I � ".. l.contaimmerlit *a . .1 � I . I - , I separately by the contractor. -, absorbent socks ore,3" L I . �, -, � I I I "I � :, � I I I I . .11 I I . �,�', I
�' � . � :- � - * I - � 11 . . . I - 1. 1 1 -between the trenching,and 1he tank - I � I � � I � 5. After- calibration check of each dispenser, strainers will I I I I 1, I I �
I , - . � 1, ", nlJ ond,left loose while' Primary piping is joined, . . I � drophobic (will not 1, I I �� . - I . I . barriers are required ' � � I 1. � I . , I � I - � I I I I . I r . �. I
I I � . I . . I I . I I I
,I I I �: ,. 1. . .. pip, . I I �1. ,. I to 4" in diameter by 48" long, or.e.,hy I - ,� I � 11 1. - I I I I , 11 1. � , I I � I I . I � .� . - - I � I ,
I . 11 I 1, I . lot. � - , - , 11 I - . .
I I I � i , I . I I I hole bockfill rrioteei � I .1 -1 I I I . I I . � � �' ,;
: � I I I � I . ; . 1. - . . .1 I I I � I . - � - 11 11 , I �, . 11 �� I 11 . I I . I .1 11 - I I I be removed and clear" . . : I � I I . - I .
11�� � , I . : After all s"ments of primary piping have'been pressure 11 I !d, taking Core to catch any product
Z ". 11 , 11 I '. i I -1 � I - I � � I I � . 11 . . I I A I : 11 I I I � I I I I I �, I .1 � � I I I I - -
�' �, '' I I - I I I I I - absorb water), and aleophilic (will absorb petroleum 11 . I I � I I 1, I 11 I . I I I - I I I .r I . I I I I 1- 11 � � .1 .1 - I I I .11 I I I I 11 1�
-.1 I ... - � I � � I � . I le removing filters arid/or strainer elements. .
. �, " `�,, ` tested,(50 psig minirinum, with ,soop for �J hod � �secondory I I I " reflects d wN I �
I I ur , . . It oteurn I I . ., I I I . I I I c . i � ' � I . ,� I � i 1 I � . I e I : 11 I - I � I � I - I I :
�_ �'� , , . , . � . 1, 1. . .1 11 I I I � - . . I products and any chemical additives bonded toAhe petr I I ' . . - . I I I � . . � . I . r I
. � � I 11 .
I � � I �, � � .1 . I I I I . . I � 1, I I . ,
"O " , , ,, containment hardware 4noy b joi a ressi,irre � I . . � I I I . . . I � 4. STORAGE AND HANDLING Ot:SED/BACKFILCMATERIAL ON ',SITE I 11
�� __ e I I - � . I molecule. Preferred suppliers are: I - � -1 . . . �, I . � I � I � - I � . I I I I I I I I I �. I � I I I I � I .
, I � I � I I � . I I I I I . I . I I I 11 I I . . 1: � - � .,
I'- � . I ;1. I I I � �. I � T � ' I I 11 - -1 I ; � � 1. 1� I � � I I I I I- � �. � � 11 1�1
. I I I I I I I I �
�� , ,_ �, , , " ., . 11'' I : tested (3 ,to 5� psig MAXIMUM with soap for, I hour), - I I I �, I I . . � I . I . - . :1 I I � . I . I .1 I - � I . I � � - t , I 1, I . I . I � � I 1 41. Check flow rate of each nozzle to insure pumping capacity � ', � I I I I - � � �
�' � I - I I I . ; 2 � � 11 . I � � . � I I � - I I I � I I � �
��,_, I I - , I I I I I I I I I 11 � �, I Do not allow bed/bockTill material to 'intermix,with on , -� . � I I . I I is adequate according to manufacturer's recommendation. . � . I . . I � 1,
w, - , I �� � , I I 11 I � 1, .1 �,� I I I I I . I : I I I . 1. I I 1 7 .� I � I I ,; I � .. I I I I , I � I
, I 1� 1, � , _' _ r , I I I � I I I . I � � � I . I I I I I , . , I I � - � I I � . I - � I �
�, -11. � 1: 1� I I " . I I � - - � I . . WOLF "Oil Orly" 1 -800 -227 -WOLF � I 11 .- 11 I . , I I I I I 1. r other 'l-moter;o! on site, Con I on , - � . 11 ., - I., I I I .. I . I I I I � I I I I �
I 1 �, �, �. . 11 �, :� � ss � 41 worm clamps,must be.tightened in two - . I I . I I � I � I � I � . . I I � � I . I . I . I . � I I I I excavated, soil o I " � torn noti; I I � I I I I - I - I � I . I 1� I � I � . 1-
- , Stclinle Me . . 199 1 . I I I ' It i' the r Ineed for I . � � - I I I I � ;1
1: : %I 1 . . . " MATASOps ,,m-30- i-800-222-4i� I
�, . r I � . I I - . . � I I . I � . . resu n I , I I I I . I I
1� I I I - : ,� ;, - .' separat , Firstpois, tighten to 35 to 40 Inch, - I - I . I . I . . 'cif self -Compottinuircivels could 1 5. Test the operabon of all leak detectoirs on,d impact check I . L
, � I te passes. I I I I -Sox" 1 -401-290-6650 : � I - I I . I �r , I � � .
. I I .� . I 11 I , � I le , � . -th annual lea I . I I - ,�� - il
. �, . .
'r" 11 � � � � I - mechanical compaction. The oxi I I � I I I I I
,, 1 - I I �, , - I OCLANSOP8 -Sorb , Z I - � imum/n, � . � I
1. 11 I � � � I .
I '. t_ , , �ghteri to,60 nch-pound , . I � . � I I min mum ptirtir I . valves in accordance w k detector/fine test I I
,� I - � . , C ,�-- pounds for". ,Secbrd -pass, I I Is . I I . 11 � I . ; - '_ .. I I I � I ' I . I � � . I I I � . "I
, I . I . I . . I
�, , .. I � I I . I . . . if - ompaction. . !, � I I I I �
! . � � I .1 � I I � . , CI;L, PS lf�a - - I . � I I . I - I sizes Sip I e I I : � rocedure. . � 1� I . I I . I
.., . , torque, NEVER � tighten am m 0 Jo 60 inch -pounds in a I . i . � I I I I ec I d are. critical for Self c , I p � . I . 1;
�, �. , ., 11 I ,rl I I � Stage I vapor risers will utilize a standard 12" diameter I . .. I I I � � �11 � I I I � 11 I I I . ",
, - , I I ., . . I I � I - I I � - I I . I � I I I - , - � I I I I I . . � 11 I � 11 r 1� �,
� I . � I . I I I ' I I . I . ' -
f�,��,, "'. - . I �, _Sl - try I I Fil-Seal-Pok nitrile finer � , I - . - 4 �
� . I -_ ;, � , : Nle pass or inor joi6t leaks may result, I � I
I , � 11 � . . I I I I
� I I t. I ;� 1 I � ith a 12" by 4" 1 1 . oricis must be kept dry and free ' I - . I
� � . con6tio mate rovide a r
. I I I �! _' L �, .r I � �, � � . � I I � 1 2)., . I . � In freezing I ns . � . - 6. The contractor to p ed line,d "as builti" copy of � I . �, 11
I " I I I , -, � I 1. . - 1 -313-646-373 1 � . � 11 � I I I I .
�1� - � I �', . �' � ' �` - ' . . from American Liquid Controls (phone I I �. I . I � I I . I-- � .., . I . . I I . I I I I -
I , 'r - t b onnected in occ dcnce **,th I . of Ice. � site plan showing actual location of oil piping runs and I
� - 11 I �11 , , Containment ,hord*orj� mus e c I I or I . I � r . � I � I I �, 11 I . �. I � � I . � .
r, �� , : r 1. I � 11 I I I . I I . � I - - I , � . I I I � I I I � . I I I
�,, �, , '. �, ��,, �, I facturer,s �jnstruct:ioris. As with different fiberglass � . ' � I - , . I I � . I 11 I orientation of oil lank appurtenances. � � I � � I
�, I ." I I manu I . . . I Submerged turbines ore furnishe are to be ' I I � I . � - ' I I � �
_� - i I 11. ' " � . 1.11 I I ., i ' ' - I . . . � I � I I I I I I I I 11 I I I 1. � �
� I ,"'. �, I - � pipe brands'..do not rnix bror4s of.contairiment hardware i r. Do not ovel, stone or gravel crushings, or'sand '
I �, � � . I 11 . r ered fof 92" doutlew,311 fibenglass tanks with a man*Qy t 'th I I I � I . � ..
- _. -,: � , .; , - � I ,i I , I � ord ' I 11 I in -e some excavation or cormected excavations without � - 7. A completed "Installation Inspection Procedure & Checklist" . . - r I
'; I 11 ,, , I 1, : I � � � I I I I �
. �, - : '' � � ": - - � I � �. I . � . ,. I I and wl�tli a moilirrum 12" mounting' riser , The turbines ore 11 . I I ' I I 11 I . I I �,
I � � I ,11 I '' 1. Both r '- fi , , - . I . I � � I I � I
I
[,�'; I ,�', � �, I-_ 1� I 11�_,_ .s6pp lers 'of containment piping Con furnish 6" . . . p furnished by Shell I � � I . filter fabric barri , ers (see paragraph 5 Covering use of � I � . w;L11 the accompanying "Certificate of Test" is to be - .1 I
I I � � � I installed Inside a 48" fiberglass sum I � I I -
,��, . I I I I I I
, I I 11 11 � 7 - tori�, riser Containt-nont pipes-(eifher TEE version I - � � S61 statilizotion and filter fabric to prevent migration - provided the Shell Engineer for approval on completion of
� I - 11 I I i � I I I
� I I I I I I . I � � - I I
� � '' I . �'! I ,diametef . , *'th the tank on,,4 corre standard w th 'a friction -fit I'd A I �
I I I I
� I I" o �, , I , � -TEE ve ' 11 I I between dissimilar soils). I � I � � . I
.1 I I or ,non . rsion Ise I I �0; I I . the Installation.
�
, . I , ): these - r, r -Cori, inment pipe's have a 'table by special order at
' i i
i�� I , . , I � '' special pressureitl,g�t lid is oval : � I . � �
�' � � I . i ' 1" threaded port foe Sensor conduit. . I � I - I I � I
� - �, I � . � I . 11 �
5.1, 111.11, ��� . � : . �: I . I I I � , . 11 add't*onc;I cost � 5. INSTALLATION OF SOIL STABILIZATION/FILTER FABRIC I . I
� .
1, . I . I I . � I t I 1_; ' I - � I
�
! , � � � � 1, ,� : .��, � I I I i - I � I � I I .
�, I " .1 I � i , � Unless required by local codes or specified by the Shell . . � A 1 1 1 1 . I �
�� I Z I � I I TI -,A Surr,p ,�,i-t ,-,.,r, 1-o� ve d odJusted by tr�rrmfnq the . I I I Ined with Cn n,or�7v,�d sc4l , r I � �
f, I , 1�� '. , ", � -f surro *t 11 � -e � - I' � � All pipe trenches MUST be h I �
, , '' �. er�c ,or,, till tv,k fiseir,s except '!,�Imsi � . ,I W Q, � f ou, ez.,;_ ._,:rrol, !k""'T �kol �?.!;,� Cf th,fa ,-,C,ll(,r , I - I
� . , - ." I ,irip , *!,-ri P'!�-.,- -� . im� ., � I I � - I � - I
" " I - I I,". : � 1, . I t, - - , . ,- - � I -) � . I � stc-'_ .I!"- I 0oul"tons I .
I ", I, .�-.;,�:rl� t)v a loeri�,,^r n's Itev srC,Uk; r,ever 11;e �"01. , �tiun f,1e, fabric-, re' i"Cless of s6il ;: I I I
r 1. � , , .1 .1 I I I I I I I -1 -, *�e I rl�) For ncreo-seid � I I - I I W � � . I I I
,'� .. 11 � . (*hich is f�-,- -rv�-r -!,� Ic � Z,� , I I I i . . I
11 I I � r . . _I'qu'd� InstatiOt-on ufr:,w,r�s - � " � r . crid type of tockfill maiteelal used, , Approved fabric ' � � -
�, I 1. I � ', � Areq.,Jer�ty) :cor,licin tiry i I I i�, 11 d-apths, two bcr,e; sections fray be stocked. , I � I - I I .
"I I I � ,4T:> t --',3R - ' tion XIV-9� I I 1-
I , I ,� : - ,, shoi� details for s a, M, .4 . materials are the some as specified in sec I I I
, , . I I � * I
. � 'I.,, ,� I i , . I .�WIL L , L . it penetri-,tions orid cuts on 'these sum barre!s s I hould be � 11 I I I I I �� 11 . , � . �, I
�� I I I � ALWAYS INSTAL CONDurr AND ACCESS BOXES Eiv�:N WHEN I I I
1, I I ; I I _,
� I �__ I � p I � � . I I .11 ,,�
1. , I �
i , � . I materl to I . I
% I � . ; I SENSORS ARE ,NOT iNSTALLED I I I I I I � � I of should be cut, (in oppioprilafe width for the . � � . . .11 �
�, - -1 � I I I . I . . . I carbide or corborurdurn hole saws and I I - I depth and *-dlh of the pipe trench so that there Is I I � � I I 11 I I
1. I I L I I .
l! ,;", i - I � I � I I I I I I I I ,
i, � I ,, I I � 3 . blades Ord-nery cutting tools will not sur,vive the 1 114 I �. I - I � I I � � I � I I , _.
I I . I i� 3. FLEXIBLE CONNECTORS/SWING JOINT' I . sufficleot material to 0 erlay the top edqes of the trench
.
- I ! . - *�r� prXeSs I � I urinn n i 10 I I ,� 1. I
"I . I . . cul, , ete erv,�Icpe of I I I 1 4
�, ., I � �, :', " I � I I . Id ;Pit rstailot; n Cn-d r1o'ke a compi I 11 I I I
". , I I . � I I . I I " I I �
I �: , I ,:tied f,,t ,he li�!Ioiwirai; I � I I � ,
� - I ' . I the backfill at subgroide as shown on drcw'n9 AR -78022 with I � I �
'I, - � Flextble connectors �Ire to be ,,rst I - T I I � I I
, ,
� �.�� 1, 41 , . I I I I . I ihe sump tic -e! p-ts may be spcl-�dl In the field without � � I . -,jrn of 6" to;) at the top� Laps'cf material along f,h e ,, 11 I I I � I � I I I !I
;, . I � , " 06rits:; � I I I a mir,irr. 11 I � � I . I I
. i offec!!rj trie U I L,:tet ty order:N ',he sump bon,ding kit , I . I . I I � I., 11 I
� � I I I � . I I . I I I
� I 1; � I . I I I . � . . . 4- J I I I I -
-1 � trench excavi,-tion'should be a nimum 'of 2 feet. , I I ,�
1. - � -11 Mil I
i � �, � I . I � from tho tank i -s around Un'seals I � I I � I . - I
� - I I I " ' . rri,cru!�-,c!ufer. M*nor lec� I I I I I � ... I I I I � . I - �,.;
�, I � I erged umps and riberg!ass prc,jixt ,.r"!.s I I I I � �
.111, I A. Between subrn p , Bosti,:ve, C,herncouN 1000 Urethane ' I I . . � I . � i
� - I � Con be S,,�_,!O!d W�'h e't�le I .1 I � . . I
I � � � . I I 1. I I � . � ,�
I I I I � I � I . I .
11 . - � � 1, . I � I � 6. BEDDING OF PIPE . � - I I ,
1. . - 1; .11 ' I I 'r I . sealant or DAP 100% Stliconized Rubber Sealant (concrete I . 1, 1, 11 I I I I I . � I � I I .
I I 1-- � � 8 At outsidelcorners of stage It vapor manifold, 1. � Iii are compcbbte with goi I - �. I- . - - - I I . . I I I I I � I � 11
'' i
I I .. I 11 I I : . I .� I I I I I ,� secilont) Got t -ol'ne ,and alcohol. - I � I A fnlnfrrum 6" deep compacted bed, graded to give the proper . I I � . �. . I 11 I �
I ! I - � � �
I I I I . I 1. � � � I I I � I !
- I . The Ictf,er seolart is available in typical hordwore stores, I I I � � � .. I
. . I � � I � . I I 1. �
, I'� I I I I I spenser between corl.toiriment pans and . I sfope or depth of 'pipe runs, rintutt be laid in trench before I I I I I . I �
. � C Under each d! I . I
I � I I . - . I I . I . I I 1.
. I I I .
� 11 , ,� I I I - � il . � I I fiberglass pipe runt for either gasoline or sto-ge It I . - ' nt I .1 . pipe runs ore installed. Pipe runs should be'fabricated I . � I I I I I I � I I '. . 11. I
� . , I I I - The normal leck test for a turbine coritainme sump will be I �
. I � e i- , . I I I at grode and installed properly spoted on the completed I . . �- I .1 . i I
f, ,� vapor"os may be required. . � I I I a seated -joint . I I � I - . I
i, - I . � I , I I a hydrostatic test wth water. However, . I . � . I I �
�� I I I I I I I- ,� ith pressure -tight I'd may be pre � I bed. After making necessary connections of runs, branches, I I I I I I I
*v , .11 - I 11 I I , , , ,. I . .- . I sump W I I ssure tested to a I � I I -
I 1 � r
- � � I �, I , I D , _'Uniderground at bose of vent risers. � or fittings which must be made *up in the trenth, bed . I I I I
� I I � I .1 I I I i . MAXIVIJV 3 psig AFTER THE CONCRETE SLAB HAS BEEN POURED � � � I material should be placed bock under'the piping and . I I I I � � -
F, , I I . I . I.. I 11 - 11 I - I I I I . I
; , - ,,, . . � I I AND CURED. The *eight of the slob'Is MANDATORY for safe � I I I � acted-, , : - I . . . I � � I I .
I
1 � � ,, � E.- At piping connections to waste oil,& fuel oil tanks property comp 11 . � I
. I I � 11. 1. 1. I � I I I 11 : . . I - ��,
�, � I i , . - . pressure testing I � I I � I I I I
,� 11 � I I - 1, . � . I - I I I
� I. � � I I I . I . � I - I
. � I
i i
1. . I . � li, Swir.9 joints of galvanized hardware ore ONLY permissible in - � - 7. TESTING AND INSPECTION - . I I � I . � I � �
I . 11 I � Contractor Is resporsible to provide proper clearances I . � I . I .. I I I . I I
:. .� 1i 1 3" or 4". galvanized pipe runs (ie: remoted fills and stoge � I � �, I I . I I I I . r
� 11 � i , I I I . between the turbine sump, fillboxes, etc and the tank I I I I � I I - 11 �
��111 I.-, -1 I '�, 4.� I vapor connections) and 'ONLY where Shown on applicable .� risers per applicable Instaltotion drawings Pump and fill � � After all fines hove been inslotted.land before they ore � - I - I
I I - I . i �
; I I ! . I I backtilled, lines are to be disconniiicted from the tanks,
! I . .1 AR -series installation drawings. - - I I I � . ,�
�, I I � " � � - . . I . box manholes and/or connecting piping must be self I � I , air ' � �
- . � I I I � � plugged or copped, subjected to a minimum 50 psi gouge I � I
"'
� I . 11 � . . I . I � supporting and must not column-lood the -tank. I I I I I
I I .
I 11 . . . . �
� , . - � I
-
I , � " - t shall be compo 10 . � I pressure
�1 I
11
i
� � I .. . 11 A pipe swtn n � - sed if two elbows (or I ,� (or as required by local or State codes) and a I � I I
I
� I I I � I I - w -sence , I
-11 IC I I
1, � - I similar fittingrand a pipe,nipple. Typi at approved . checked fair leaks with a "soapy ution in the pre
ill I � P �
I - I . I 1 6. TRENCHING AND PIPE CHASES I � I
I � . � 'I', I � I nipples. which will allow the use of a pipe wrench on . . . . � of the Owner's representative for o'minimum of 30 minutes. I �
, . I I I i o -1 I shor t I : � . I "I
� �_ , I I , I I � - I � I � 0 si, ron,ge. . I -
�, " r ., I � the b e,n'ppfe betwee I . ' I _100 Or'
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provide the proper bed/cover/�tch of lines per drow;ng I - I I . . I I
AR -78024 Note that the minimum cover to finish, grade over I � I precautions ore followed. Contractors Should obtain
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. 18 inches I � I I . i assume responsibility -for following some for prmribed . I I .1 I :
. testing pressures- Their recommendations will include , � '.
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covering pipe between joints. placing sand bogs or other I I �
Pipe Chases in the concrete or asphalt paving shall be restraints at intervals and num�rous safety precautions for - I
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constructed as detailed on t1le ,drawings and as located on ersonnel working on site and/or involved in the test or . - 11 1,
the plot plan The 'mirnimum spacing between adjacent pipes . p . . � � . I i
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is 5", however p1ping4runs will not be layered, Where � inspection. . � � . I I . I . ._ - I
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piping runs must cross. a 5" vertical dimension between I Prior to making the high pressure test in the presence of I I I � I �
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pipes ' should also be maintained. The exception to this the Owner's representative, it is recommended that the I I I I I . I �1�
rule is where a branch line to a dispenser crosses adjacent L contractor first apply a low pressure 5 psia leck test to I I . I .
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product lines with a tee and 45 degree elbow as detailed on
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insure that oil cidapters ore securely threaded into place,
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drowtN AR -88171.
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that a ied to every Joint, and properly
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All open trenches shall be properly barricaded and
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cured. The tow pressure leak test can be applied in a
short bme, thus, immediately locating any badly made I
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left oper, and unmarked overnight.
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joints. The line - should be carefully inspected for , I
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Product pip -Ing ond stage If vapor pipirig must terMil"Cte at
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containment pons under the dispensers. These pans must not
drain into or ti,.rcu9h underground piping of through th,e I .
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lines, Is to be subjected to a final air test of 5 psig . �
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XV -5 BEOD'NG/BACKFILL MATERIALS AND PROCEDURES
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for a minimum of one. hour without a measurable loss,of I
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pressure- Gouges for ithis test should be 0 I range-
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Standard bed and b0cUfill material should be naturally
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Use this description when specifying or ordering because
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covering such an installation. . I
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Con monly called peo gravel. This is the some material as I
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FILLING OF PIPING I
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Spec I ,on I
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self -compacting rn,ot ricl �
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After satisfactory completion of all required testing and
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-2. ALTERNATE - STONE OR GRAVEL CRUSHINGS,
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. inspection of primary and ,secondary piping. backfilling of
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I REVISIONS I
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Stone or grovel crushings with angular particle size not
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less than 1/8- or more than 112" in dia"ter, washed and �
free flowing is acceptable as on alternate material. This' I
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It it becomes necessary during the course of construction I �
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to switch from the standard bockfill material to on
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material must meet ASTM C-33 paragraph 9.1 requirements I
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quality and soundness and is also classified as a
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self-compocting moteriol I
- fabric must be installed as a barrier between the two �
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11 �
HOUSTON, TEXAS
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11 I volves with no-ble ed nipples. These valves ore NOT for
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noncompatible materials. Approval of'the Shell engineer �
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1 -1 ALTERNATE - SAND
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5. TANK FITTINGS, MANHOLES, 'AND APPURTENANCES
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Sand must be clean, washed, inert well graduated and have I I .
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GENERAL SPECIFICATIONS1,
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RETAIL FACILITIES -
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: I automatic shutoff fill tube (see Approved Materials L ists
I t passing J200 sieve. Such -
A_ Less than 8% by weigh
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. 1. Remember. to ,drift a 3/16" pressure equalization hole
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SCAJL E: NONE �
APPD BY:
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DATE: JAN 90 . � I
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PROJECT 1: I I I -
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OWN BY: G.R.. WSHALL
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