HomeMy WebLinkAboutBono Sunoco-Double Wall Piping Detailsc
C€ ' SECOND CONTAINMENT SYSTEM
PIPING INSTALLATION INSTRUCTIONS
(SEE SPECIFICATIONS, SECTION 29-11 AND
i
DWG. NO. 3-414, FOR DETAILS)
Lfz! ACCEPTABLE MANUFACTURERS - -LASS REINFORCED 6.@ CONTAINING SWING JOINT
- EPDXY (FRP) PIPE -- - ----
-- CONTAINMENT ELBOWS AND REDUCERS ALONG WITH SHORT PIECES
1.1 AMERON 'DUALLY - 3@ROD/L° OF PIPING CAN BE COMBINED TO ENCASE SWING JOINTS UP TO
1.2 SMITH FIBERGLASS `REG THREAD II" JUST BELOW SAFETY VALVE. SAkME SYSTEM CAN ALSO
BE USED TO CONTAIN 1 112' DIA. FLEXIBLE CONNECTOR, SEE DETAIL
2.0 ON SITE INSPECTION OF SAFETY VALVE.
INSPECT SECONDARY CONTAINMENT SYSTEM PIPINT.:, AND FITTINGS FOR
OAMAr,E. ASSURE THAT SUFFICIENT NUTS, BOLTS, WASHERS AND SEALING 7.0 BONOING A'ND TESTING PRODUCT SYSTEM
CONFOUND ARE AVAILABLE TO JOIN SYSTEM TOGETHER BEFORE STARTING BONDING OF PRODUCT SYSTEM CAN ONLY COMMENCE AFTER
INSTALLATION' OF SECONDARY CQrJTAItJ^LENT SYSTEM. CONTAINMENT SYSTEM HAS BEEN POSITIONED OVER IT AND
NOTE. SMITH FIBERGLASS 'RED THREAD II' - ALL FINAL ADJUSTMENTS MADE FOR CLEARAtJCE OR INTER -
ALL FACTORY SPIGOTS AND COUPLINGS MUST BE CUT OFF FEP,ENCE PROBLEMS. BONDING OF PRODUCT LINES CAN BE
THE CONTAINMENT PIPING PRIOR TO INSTALLATION. ACCOMPLISHED USING TRAVEL PROVIDED BEFORE INSTALLING
CONTAINMENT FITTINGS ACCEPT ONLY PLAIN -END PIPE SECOND HALF OF CONTAINJM�NT FITTING.
► `� "' r c ! (THOROUGHLY SANDED). PRODUCT L1N .S MUST E TE T BEFORE r c
c° X 250tt GROUND
a . ► a . (! JT. L' IO ► a : ° a - --- P EO B_ D E 1 YIIL,> ECt7N 1
HALF OF SHELL FITTING TO ALLOW VISUAL AND SOAP TESTING 4'
a a { { ! c TRENCHING, OF PP,.DJCT LINES AND FITTINGS.
• ° ° ° �'� BACKFILL AN --j BEDDING
o • ► - ,r> M, ► q 1_ 2 GALV. `?@' ELBOW � � ., - a --- -
° v ► ' i I }," a v • > a IN CASES WHERE SPACE DOES NCT PERMIT 12 INCHES OF
COVER, USE THE FOLLOWING RECOMMENDATIONS AS A GUIDE: 8.E SEALING SECONDARY SYSTEM
J6
+WHEN THE PAVEMENT IS REIN ORCED CONCRETE, AT LEAST
4 INCHES THICK, A MINIMUM PRODUCT LINES HAVE BEEN SUCCESSFULLY TESTED THE
OF 4 INCHES OF PEA CONTAINMENT SYSTEM CAN BE SEALED. FOR THE SEALANT TO
TONE CRUSHINGS IS RECO MME F EE, '
!
GRAVEL OR S , „ c ^ N�-G BETWEEN N
P T PERFORM A^EQUATCLY THE SURD ACES MUST BE FREE FROM
d THE TC GF THE F.PE Ar.D IHE BOTTOM OF TH_ CONCRETE.
CONTAMINENTS (I.E. WATER, OIL, GREASE, DIRT ETC.) AND
WHEN THE PAVEMENT IS AN ASPHALT MIX AT LEAST 2 LIGHTLY SANDED. FITTING SEALING SURFACES ARE PRE -SAND
INCHES THICK, A MiNI*^UM 0' 8 INCHES OF PEA BLASTED AND IF NOT CONTAMINATED DURING SHIPPING OR
i f GRAVEL OR STONE CRUSHIh�s IS RECOMMENDED BETWEEN HANDLING NEED NO ADDITIONAL PREPARATION.
III , THE TOP OF THE PIPE AND THE BOTTOM OF THE CONCRETE.
f
2' FR? ADAaTOR (� ! i ( f f TO SEAL APPLY A THICK (1/16''MINJ COATING OF EPDXY
SPIGOT X NFT MALE i I f f
f ADHESIVE TO BOTH HALVES OF FITTING. APPLY ADHESIVE
4.0 DRY FITTING PRODUCT PIPING IN BOAR OF BOLT H T T
1 —_—Q OLES (T ABS/FLA ,
8 -_ _`�•� I INSTALL NEW 4. I t i f
^ r I �' ' T r NECESSARY n.�o Tc C IT F nn cCONTACT r
80ND.hG SURFACES)
AND THE PIPE L G AREA (SOCKET/BELL /BELL AREA) OF THE
I j cGti�U�T AND ! ! f
! � I ITO C0... LE , LLY O.,Y FIT THE PR�,�UCT ��
{ i LIN= R M INSTALL G FITTING. c c c o
2 2' GALV. CLOSE NIPPLE + ; I JUNCTION BOX I f f r, , t { pEFO ` T ATTE :PTING Tt0 INN, � A,_L TH,_ SECONDARY IT I� NECESSARY 70 APPLY ADHESIVE . WHERE Tf+=
E3 + MEASURE AND ADO MEASURE AND ADD T
2' FRP ADAPTER ' i ; f -f f f CONTAINMENT ., SYS, EM. ALLOW SLrFICIENT CLEARANCE WHEN SEALING SURFACES COME TOGETHER ON THE OUTSIDE RADIUS
BELL f i i t! i - s- M:^N. SIGNAL I /' (AMER N -" (SMITH) e t f i DRY FITTING TO ACCOMMO !",E c
BSL X NPT FEMALE ( } ! S ) , 1 i 2 C ) OR 3 t5 .I H) INTO EACH i 112 (AN ERON) OR 3 (SMITH) INTO EACH f f T DATE D_ _tJ ,IONS OF SECONDARY OF THE PIPE. APPLY A THICK COATING (1/16' MIN.) OF
CONTAINMENT FITTINGS. 00 NOT BOND PRODUCT SYSTEM EPDXY ADHESIVE TO THE SANDED SURFACES OF THE ENDS.
CUT F c r n
FIBERGLASS SEAL AT RISER I : f TK. LOOP f i 2'FRP PRODUCT PIPE TOGETHER BEFORE THE SECONDARY CONTAINMENT SYSTEM HAS MAKE SURE THAT ADHESIVE FILLS ANY GAT., BETWEEN PIPE
i I� i t i I , I t f PC
I SWIVEL s °�f ► ° ( t ° f f! O BEEN DRY FITTED. ENDS AND FITTING SOCKETS (BELLS).
2` FRP PRODUCT PIPE I EN-,; i ! ATTA7P.'_D j' L - - ° ° ° ° , _ � L�—_ _, NOTE: S"-IITH FIBER, LASS 'RED THREAD I' -
-----i -+------------------------_---______ I BOLTS AND WASHERS SUPPLIED WITH FITTINGS
- - - ' j - - - - TO PRE1rENT INTEF'FER�NCE Or CONTAINMENT THE NUTS, nr
---------------
fi � (; j I ;� I FRP MAn:`sJAY o!f F------- �---- i I 1 -''---�----- USE T
X' TO ASSEMBLE OVER PIPING. TIGHTEN NUTS AND BOLTS TO BRIM•,
° -- -- ---- i--- ----------------------------- - --------___----- -- _ S, DO NOT LOCATE TWO PRODUCT FITTING. c r F c- c T-
RISER, SYSTEM "A" --------------------------'-L--T---_s-- _� _ FIT!ING , r' c T � r' OLT
_ 1 _ MATINS SU'?, ACES TOGETHER. WASHERS , ,LPPLiED WI a H FITTINGS
° o ° o _ o 0 0 o CLOSER THAN SHOWN IN TABLE 1, BELOW.
MUST BE USED TO AVOID DAMAGE. NOTE THAT A FLAT WASHER IS
v {
PRODUCT TO DISPENSERS TAP�F 1 REQUIRED ON BOTH HALVES OF THE FITTINGS. WARNING: FRP
i 4' FUTURE +- - `—.INSTAi OLLLLERT { ; PIPING MAY CRACK IF BOLTS AND NUTS ARE NOT TIGHTENED
T TT -.,...: { , I L P T 1 '-`- 1 f= T C n
j -LECTR .J.0 I i ;! I! ELEC t iC PROBE IN 3 - 9t�J' FRP g� i 79 3 FRP TEE SHELL SLY. MAKE SURE THAT DURING TIGHTENING THE EPDXY ADHESIVE
o I 1T, � Rte, W
TANK GAUGE ! ! L I i FIBt, LASS CONlTAINMENT 3" FRP SECONDARY PROD! T E. c
{ + } ELBOW SHELL PRODUCT PIPE MINIMUM EV
{ I CONTAINMENT PIPE SIZE DISTANCE EXTRUDES (SQUEEZES OUT) ALL AROUND SEALING SURFACES, THIS
f 77
3' FRP COUPLING SHELL
-�
APPROX. 3/4' 2' 7 1/4' IS A GOOD INDICATION THAT NO VOIDS ARE PRESENT AND A GOOD
3 FRP SECONDARY �� 3" 7 112' SEAL HAS BEEN MADE.
CONTAINMENT PIPE - _ y . amu- -��-T- 7W'r - �, .-�. _.. _ a s�. ,�
(SLOPE DOWN FROM y j j c, t" NOTE: 4' 8 1/4' CARE SHOULD BE TAKENNOT TO DISTURB THE CONTAINMENT
DISPENSER TO ATTACHED. �' i I Tq,v TOP IF SPACE iS LIMITED BETWEEN TWO PIPING JOINT WHEN ASSEMBLING ADDITIONAL JOINTS. THE
MANWAY RISER A { } i, MAti'TQAY PRODUCT FITTIIJGS SUCH THAT A FULL 5.0 DRY FITTING SECONDARY CONTAINMENT SYSTEM ADHESIVE MUST BE FULLY CURED BEFORE APPLYING STRESS TO
I CDUPLING SHELL WILL NOT FIT, THE
ASSEMBLED JOINT,
COUPLING CAN BE CUT APPROXIMATELY ONLY AFTER THE PRODUCT PIPING HAS BEEN COMPLETELY
IN HALF AS SHOWN ABOVE. DRY FITTED CAN ASSEMBLY OF THE SECONDARY CONTAINMENT CURE TIME IS DEPENDENT ON AMBIENT TEMPERATURE.
/ •id
T111
SYSTEM PR9.CEED. FXTERNAL HEAT IS RECOMMENDED FOR CURE WHEN AMBIENT
TEMPERATURE IS BELO`rJ 7P' F. SEE MANUFACTURERS INSTRUCTIONS
SOE SECC DARY CONTAINMENT FIPI:.G t AY BE RECEIVEDFOR AD`iESNE SPECIFICATIOtvS.
,.�DETAIL 'R' �- A;� CONTAINMENT ,.I ,
3' MAl 4,'- ,r,4!,SE WITH TAPPERED ENDS. THESE TAPERS MUST BE CUT GrF
1 COUPLING SHELL BEFORE INSTALLATION. THE SEALENG OF FITTINGS TO
69 3'X 2'FRP REDUCER SHELL ; ! SECONDARY CONTAINMENT PIPING REOUIRFS SANDED SQUARE
►'~c 6� 2' X 3C T'TCF! EXCU � -- 9.0 TESTING
T PIPE.
CC':N EC T 0;3
PLACE ONE-HALF OF CONTAINMENT FITTING UNDER DRY AIR TEST SECONDARY CONTAINMENT PIPING AT 5 PSI, USE 3/4°
c FITTED PRODUCT LINES TO MEASURE LENGTH OF CONTAINS"ENT NpT FEMALE TEST PORT AT CONCENTRIC REDUCER IN SUBMERSIBLE
_E. r.0 REDUCER LL W/ /� PIPING TO BE CUT. CUT CGNTAINr4 ENT PIPING TO ALLOW PUMP ATTACHED MANWAY RISER, SEE DETAIL 'H'. AIR TEST TO BE MAINTAINED
a + c ► T T T p is 1 1/2" {AMr ZDV) DR 3' {S`"TTH) FOP r'�-ALT',I'' ISTD F1TTI > * c
F _ ! -ADE0 �E T Peri_; _
(AMERON)
(AIR TEST i Cr c: CONJAa rCrJTA '.
PIPE MFC AT T�:S TEST P]RT), LOCATE
OUTLET AT BnT T C" OF P. TO A' LOW P7CR
DRAINAGE OF SCCC';^CRY G�I`d T Aln.ti'vNT ^Ir'_. `
DETAIL-- 'H'
SUBMERSIBLE PUMP W/CONTAI YiENT SUMP
1 1/2'0 THREADED DISPErJSER
INLET NIPPLE cN> 1 1/2' X 252# GRC'J`:D JT. U'::0^:
I STC ti"E-.RjOP .-C-D AvEq J c IS AT
BY
I i c7 FOP M ,SS-; G.C. TO PI -7,
SET VALVE WITH SHEAR SECTICN- i U,ITON cr_ RETPJS;
� f
GROOVE LEVEL WITH TOE Oc ISLAND
4 211 -ie -
v r7
TOP OF e s {{` m \'� O j LA"CH N'ECN "UST 0°ERA'E
ISLAND MAT c - I t(`) F rr cr c� TTn
o { 1, R: = LY. LE( -VE c C'_�'_ .,5: 1CN
-R 15 C T
T' may, S°z _-Y
- BACKFILL C`:_Y TO ~
I BOTTOM OF VALVE
P i
1-1/2' GALV. { _
SHORT NIPPLE 73
I z SWIVEL END--� }
� 1«:�f —3
' cR0 CE'00 :DaRY CGNTAINNIEN'T
4-r4 P:' E (SLOPE COw4N FROM DISPENSERS
TO AT. TACHED MAN':!AY RISER
a44
CLA"M? 37
*• -ry
L_ 1 ..
2' FRP PRODUCT LINE
NOTE: 1 112' X 32' FLEX 2' X 1 1/2' FRP
oRETRC>=IT DISPENSERS AT EXISTING '` CONNECTOR THR'D REDUCER BUSHING �3
ISLANDS REG'JIRE STABILIZER EAR
WITH U-Q^LT TO ALLOW FCR, A'�CHCRiNG
OF Se'7' VALVE.
DETAIL OF SAFETY VALVE
REMOTE DISPENSERS
NOTE"
ALTER"JATIVE TO THE. ABOVE METHOD CF S=CC'":DARY CONTAINMENT
• 4' 0 X 36" LG. PCL YUR= THANE PRIVAS CCUPLIN!G'
W/ ENDS TAPERED TO 3 1/2" 0 A"ID 1 15/1G' 0
(FRED B. RIVAS CO, (803)233-7176)
SJN Ri"FiWWI
E�ATiCN CF.
,SICK OF SIN
i
1 ■
ELBOW •SHELL 80
DETAIL 'T'
X30' ELBOW SHELL
3' FRP SECONDARY
CONTAINMENT PIPE
2' FRD PF1r r ac
1 0 NU. FUR A MIN.MJt OF OrJL (i) HOUR WITHOUT PRESSURE DROP. DURING THE TEST
USE AT LEAST ONE CONTAIN"•;ENT COUPLING BETWEEN ALL FITTINGS" ALL PIPE JOINTS, CONNECTIONS AND FITTINGS SHALL BE CHECKED
WHERE PRACTICAL, TO ALLOW CLEARANCE FOR LATER BONDING BY COATING THEM WITH A RICH SOLUTION OF SOAP AND WATER FOR
AND INSPECTION OF PRODUCT FITTINGS DURING TESTING. PHYSICAL OBSERVATION OF LEAKS AS EVIDENCED BY SOAP
IF SPACE IS LIMITED BETWEEN TWO PRODUCT FITTINGS SUCH BUBBLES. NOTE: IN THE SECONDARY CONTAINMENT SYSTEM GREATER
THAT A FULL COUPLING WILL NOT FIT, THE COUPLING AIR PRESSURES WOULD BE. DANGEROUS DUE TO STCRED ENERGY.
CAN BE CUT APPROXIMATELY IN HALF, SEE DETAIL 'R'.
CONTAINMENT 'FITTINGS' RFQUIREO AT ALL PRODUCT BELL X
SPIGOT JOT NTS. WHEN CROSSING OVER LINES THE 4S' AND
90' CONTAIN°?ENT FITTINGS WI -!L -N ASSEM','i_•rD WILL ACCOMODATE .
CLOSE TOLERANCE NIPPLES, SEE DETAIL 'S'.
NOTE: SMITH FIBERGLASS 'RED 1HREAD II" -
TYPICALLY THE LENGTH (L) OF THE CONTAINMENT
SYSTEM IS DETERMINED F?OM TABLE 2, BELOW. -
TABLE 2
L=(DAL DF PRODUCT PIPING) - (B)
{ PRODUCT PIPE B C
f fl
2' 3' 6'
I f i 3" 3 1/2' 6 1/2"
!f 4' 3 112' 7 112'
f
' I WHEN TERMINATING WITH A CONCENTRIC REDUCER, USE
I THE "C' DIMENSION IN TABLE 2. ABOVE.
t ' I
*ENDS OF CONTAINMENT PIPE MUST BE THOROUGHLY
t 1
' 1 2" FRP SANDED, SANDED LENGTH MUST EXCEED 3 3/4'.
PRODUCT PIPE
6 .
LL J, ILI-.L
CONTAINMENT PIPE
DETAIL 'U'
TEE SHELL
£LIMINAIF. CONTAINMENT PIPE SUMP, USF ATTACHED -
FRP MANWAY RISER SYSTEM "A', SEE DET. 'N' CF!
N0.
DATE
REV!StONS
f�fADt
BY
REFERENCE (DRAWING
APPV'O.
SUN REFINrNG & MARKETING C®MFAl'r'Y
Fo.cilst3As &- Dirtribufiou Drgar(ment
PhilaJelphiTa, PA.
DOUBLE VTALL. PIPING DrTAlLS
DRAWN CIF!
FIBERGLASS TANKS & DETAILS - DOUBLE 'BALL TANKS
3-413
REV. 5
CH�CKLJ
�i 2Cr1
SCALE NONE
STANPAP,D FlPERGLASS PIPING - DOUBLE WALL TANKS
3-414
REV.4
3" - 45' FR? ELBOW
SHELL 61
STD. FIBERGLASS PIPING & VIAT'L. SCHED. - DOUBLE WALL TANKS
3-415
REV. 4
�- 2.
PRODUCT P:O=
0 0
_ _
O
CAN "EDT" TOGETHER
0 0 '• \
e
79
PRODUCT PIPE CROSSOVER
DETAIL 'S'
3
11/21 85
UPDATED DRAWING ON CAD
RMD
/JMG
C
455' ELBOW SPELL
11/i5
DFTAIL REVIEW N/ FIELD ENGINEER,
�
2
18rs
PIVAS DPLG. & POLLULERT PROBE
JNG
£LIMINAIF. CONTAINMENT PIPE SUMP, USF ATTACHED -
FRP MANWAY RISER SYSTEM "A', SEE DET. 'N' CF!
N0.
DATE
REV!StONS
f�fADt
BY
CNr• J.
BY
APPV'O.
SUN REFINrNG & MARKETING C®MFAl'r'Y
Fo.cilst3As &- Dirtribufiou Drgar(ment
PhilaJelphiTa, PA.
DOUBLE VTALL. PIPING DrTAlLS
DRAWN CIF!
MANAGER'S APPRCVAL
IllDA'E
. QIP )L, ca r, TRX
DRAM lG PU'+.B R
; 19Y
3— 4119
REV. NO.
CH�CKLJ
�i 2Cr1
SCALE NONE
J