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BLD-19-1003
ONE & TWO FAMILY ONLY-BUILDING PERMIT Town of Yarmouth Building Department o+ `y • 1146 Route 28, South Yarmouth,MA 02664492 + 508-398-2231 ext. 1261 Fax 508-398-0836 Massachusetts State Building Code,780 CMR Building Permit Application To Construct, Repair, Renovate Or Demolish ii .' i v 6. D a One-or Two-Family Dwelling This Section For Official Use Only NA 20 1076 Building Permit N .. ber L�—_ A gay. u '• Date Applied: • • L__ , Ste Buil.'.E fa '.:'"(P ',. Name) - S' anu.e'. .: . . •• , Date • • SECTION 1:SITE INFORMATION • 1.1 Pro.e Address: 1.2 Assessors Map&Parcel Numbers rill/ 1.1a Is this an accepted street?yes_ no Map Number Parcel Number 1.3 Zoning Information: 1.4 Property Dimensions: Zoning District Proposed Use Lot Area(sq ft) Frontage(ft) 1.5 Building Setbacks(ft) Front Yard Side Yards Rear Yard Required Provided Required Provided Required Provided 1.6 Water Supply:(M.G.L c.40,§54) 1.7 Flood Zone Information: • L8 Sewage Disposal System: Public 0 Private❑ Zone: _ Outside Flood Zone? Municipal 0 On site disposal system 0 Check if yes0 ' . SECTION 2i PROPERTY OWNERSHIP" .. • - 2"1 O err of Record: .S Q/a =1 ci- 4a�rrt A : �itrA Sc.7 yl f ,� milt- e-e6/ 7 e(Print) _ City,State,ZIP t— iqq gr S/rvesl& ,, Rd 99y Slt oN0 Se-shuko -Kerma,6a n No.and Street Telephone Email Address ' SECTION 3:DESCRIPTION OF PROPOSED WORK2(check all that apply) New Construction 0 I Existing Building 0 Owner-Occupied 0 Repairs(s) 0 Alteration(s) 0 Addition 0 Demolition 0 I Accessory Bldg. 0 Number of Units_ Other lit Specify: . Brief Description of Propose. Work'': . SECTION.4i ESTEMATED CONSTRUCTIQN COSTS. Item Estimated Costs: (Labor and Materials) . : .. OfficcialTJse Only '` • 1.Building $ :1...•Building.Permit Fee:$.V —M irate how fee is determined: 2.Electrical $ •0 Standard City/I,'own Application Fee• • :, : O.Total Project Cost'._(Item.6)x Multip'lier... • . ' •x•' - ':' 3.Plumbing $ 4.Mechanical L . 5.Mechanical (Fire $ Suppression) Total AllFeesr$ / ��`� ClieckNo. - Check Amount • Cash Amount: • ' t......„..5.•Total Project Cost $ o Paid in Full . , . ' 0 Ouistanding Balance Due: &(7-'( ' SECTION 5:.CONSTRUCTION SERVICES 5.1 Construction Supervisor License(CSL) c SS L Ori 1y • 3-ay-IS/r; P. n.Cy,/ License Number Expiration Date Name of CSL Holder •h _ CT { s l '4`s List CSL Type(see below) No.and Street Type Description Frvs,S IJPr ni 3 U Unrestricted(Buildings up to 35,000 cu.R) City/Town,State ,Z'IP- I U R Restricted I&2 Family Dwelling M Masonry RC Roofing Covering WS Window and Siding SF Solid Fuel Burning Appliances 5313 (777 I Insulation Telephone Email address D Demolition 5.2 Registered Home Improvement Contractor(RIC) HIC Registration Number Expiration Date HIC Company Name or RIC Registrant Name No.and Street Email address City/Town,State,ZIP Telephone SECTION 6:WORKERS' COMPENSATION INSURANCE AFFIDAVIT(M.G.L.c.152.§ 25C(6)) Workers Compensation Insurance affidavit must be completed and submitted with this application. Failure to provide this affidavit will result in the denial of the Issuance of the building permit Signed Affidavit Attached? Yes ❑ No...........❑ SECTION 7a:OWNER AUTHORIZATION TO BE COMPLETED WHEN OWNER'S AGENT OR CONTRACTOR APPLIES FOR BUILDING PERMIT .. I,as Owner of the subject property,hereby authorize to act on my behalf,in all matters relative to work authorized by this building permit application. ✓ Sig/�E/U� S)N�� F' �-/ E Print O er's Name(Electronic Signature) Date • • SECTION 7b:OWNER'OR AO'1HORIZED AGENT DECLARATION By entering my name below,I hereby attest under the pains and penalties of perjury that all of the information contained in this application is true and accurate to the best of my lmowledge and understanding. c�TkO/%nI citu(A0 c`p "( Print Otter's or Authorized Agent's Name(Electronic Signature) Date . NOTES: • I. An Owner who obtains a building permit to do his/her own work,or an owner who hires an unregistered contractor (not registered in the Home Improvement Contractor(HIC)Progam),will not have access to the arbitration program or guaranty fund under M.G.L. c. 142A.Other important information on the HIC Program can be found at www.masssov/oca Information on the Construction Supervisor License can be found at www.mass.aov/dns 2. When substantial work is planned,provide the information below Total floor area(sq.ft.) (including garage,finished basement/attics,decks or porch) Gross living area(sq.ft.) Habitable room count Number of fireplaces Number of bedrooms Number of bathrooms Number of half/baths Type of heating system Number of decks/porches Type of cooling system Enclosed Open 3. "Total Project Square Footage"may be substituted for"Total Project Cost" the Commonwealth of Massachusetts t �_ a� - / Department oflndustrialAccidents = I= 1 Congress Street, Suite 100 -:11111—.-711Boston,MA 02114-2017 %coo+ www.mass.gov/iia Workers' Compensation Insurance Affidavit: Builders/Contractors/Electricians/Plumbers. TO BE FILED WITH THE PERMITTING AUTHORITY. Applicant Information Please Print Legibly Name (Business/Organization/Individual): S /*n � C 1, JI>v Nen Address: /y `� Gr-en-r. -Z rn P'dP City/State/Zip: 011 yiw ou7/J 0,./&q Phone #: '294 - S93-03-vv Are yon an employer?Check the appropriate box: - Type of project(required): 1.0[am a employer with employees(full and/or part-time).* 7. 0 New construction 2.0 I am a sole proprietor or partnership and have no employees working for me in any capacity.[No workers'comp.insurance required.] 8. Remodeling • 3 01 am a homeowner doing all work myself. [No workers'comp.insurance required.]t 9. Demolition 4�I am a homeowner and will be hiring contractors to conduct all work on my property. I will 10 0 Building addition ensure that all contractors either have workers'compensation insurance or are sole 11.0 Electrical repairs or additions proprietors with no employees. 5.0 I am a general contactor and I have hired the sub-contactors listed on the attached sheet 12.0 Plumbng repairs or additions These sub-contractors have employees and have workers'comp.insurance.t 13.Q Roof repairs 6.0 We are a corporation and its officers have exercised their right of exemption per MGL c. 14.R Other 944 R.L1ei' 152,541(4),and we have no employees. [No workers'comp.insurance required.] 62-e Aed •Any applicant that checks box#1 must also fill out the section below showing their workers'compensation policy information. t Homeowners who submit this affidavit indicating they are doing all work and then hire outside contactors must submit a new affidavit indicating such. tContractors that check this box must attached an additional sheet showing the name df the sub-contractors and state whether or not those entities have employees. If the sub-contractors have employees,they must provide their workers'comp.policy number. I am an employer that is providing workers'compensation insurance for my employees. Below is the policy and job site information. Insurance Company Name: Z V r n- 5 CO_ Policy#or Self-ins.Lic.#: (oZZ u g 03 o a ►'Y1 t (2 9-II Expiration Date: /D / Job Site Address: /AR? ( ne'ti &t' 55Th Rd City/State/Zip:Sera /m-wtn /1'hi/}- 62661 Attach a copy of the workers' compensation policy declaration page(showing the policy number and expiration date). Failure to secure coverage as required under MGL c. 152, §25A is a criminal violation punishable by a fine up to$1,500.00 and/or one-year imprisonment, as well as civil penalties in the form of a STOP WORK ORDER and a fine of up to$250.00 a day against the violator.A copy of this statement may be forwarded to the Office of Investigations of the DIA for insurance coverage verification. I do hereby certif oder t14 pain and aid s of perjury that the information provided above is true and correct �� � Signature• �i Date: � 'D o�/ Phone#: 771-1--.57/ 634/a Official use only. Do not write in this area,to be completed by city or town official • City or Town: Permit/License# . Issuing Authority(circle one): 1. Board of Health 2.Building Department 3.City/Town Clerk 4.Electrical Inspector 5. Plumbing Inspector 6.Other Contact Person: Phone#: TOWN OF YARMOUTH • $ -.4 BUILDING DEPARTMENT <<;Cc'?� 1146 Route 28, South Yarmouth,MA 02664 508-398-2231 ext. 1261 HOMEOWNER LICENSE EXEMPTION PLEASE PRINT: DATE: JOB LOCATION: NAME STREET ADDRESS SECTION OF TOWN "HOMEOWNER" NAME HOME PHONE WORK PHONE PRESENT MAILING ADDRESS CITY OR TOWN STATE ZIP CODE The current exemption for 'Homeowner' was extended to include owner—occupied dwellings of one or two units and to allow such homeowners to engage an individual for hire who does not possess a license,provided that such homeowner shall act as supervisor. (State Building Code Section 110 R.5.1.3.1) Definition of Homeowner. Person(s)who owns a parcel of land on which he/she resides or intends to reside,on which there is oris intended to be, a one or two family attached or detached structure assessory to such use and/or farm structures. A person who constructs more than one home in a two-year period shall not be considered a homeowner;such"homeowner"shall submit to the building official,on a form acceptable to the building official,that he/she shall be responsible for all such work performed under the building permit. (Section 110 R.5.1.3.1) The undersigned 'homeowner' assumes responsibility for compliance with the State Building Code and other applicable codes,by-laws,rules and regulations. The undersigned 'homeowner' certifies that he / she understands the Town of Yarmouth Building Department minimum inspection procedures and requirements and that he / she will comply with said procedures and requirements. HOMEOWNER"S SIGNATURE APPROVAL OF BUILDING OFFICIAL INSURANCE COVERAGE: I have a current liability insurance policy or its substantial equivalent, which meets the requirements of MGL Ch.142. Yes No If you have checked ves, please indicate the type coverage by checking the appropriate box. A liability insurance policy Other type of indemnity Bond OWNER'S INSURANCE WAIVER: I am aware that the licensee does not have the insurance coverage required by Chapter 142 of the Mass. General Laws and that my signature on this permit application waives this requirement. Check one: Signature of Owner or Owner's Agent Owner Agent hhomeowarlicexemp • • Information and Instructions • Massachusetts General Laws chapter 152 requires all employers to provide workers' compensation for their employees. Pursuant to this statute,an employee is defined as "...every person in the service of another under any contract of hire, express or implied,oral or written." An employer is defined as"an individual,partnership,association,corporation or other legal entity,or any two or more of the foregoing engaged in a joint enterprise,and including the legal representatives of a deceased employer,or the receiver or trustee of an individual,partnership,association or other legal entity,employing employees. However the owner of a dwelling house having not more than three apartments and who resides therein,or the occupant of the dwelling house of another who employs persons to do maintenance,construction or repair work on such dwelling house or on the grounds or building appurtenant thereto shall not because of such employment be deemed to be an employer." MOL chapter 152,§25C(6)also states that"every state or local licensing agency shall withhold the issuance or renewal of a license or permit to operate a business or to construct buildings in the commonwealth for any applicant who has not produced acceptable evidence of compliance with the insurance coverage required." Additionally,MGL chapter 152, §25C(7)states"Neither the commonwealth nor any of its political subdivisions shall enter into any contract for the performance of public work until acceptable evidence of compliance with the insurance requirements of this chapter have been presented to the contracting authority." Applicants Please fill out the workers' compensation affidavit completely,by checking the boxes that apply to your situation and, if necessary,supply sub-contractor(s)name(s), address(es)and phone number(s)along with their certificate(s)of insurance. Limited Liability Companies(LLC)or Limited Liability Partnerships(LLP)with no employees other than the members or partners,are not required to carry workers' compensation insurance. If an LLC or LLP does have employees,a policy is required. Be advised that this affidavit may be submitted to the Department of Industrial Accidents for confirmation of insurance coverage. Also be sure to sign and date the affidavit The affidavit should be returned to the city or town that the application for the permit or license is being requested,not the Department of Industrial Accidents. Should you have any questions regarding the law or if you are required to obtain a workers' compensation policy,please call the Department at the number listed below. Self-insured companies should enter their self-insurance license number on the appropriate line. City or Town Officials Please be sure that the affidavit is complete and printed legibly. The Department has provided a space at the bottom of the affidavit for you to fill out in the event the Office of Investigations has to contact you regarding the applicant . Please be sure to fill in the permit/license number which will be used as a reference number. In addition,an applicant that must submit multiple permit/license applications in any given year,need only submit one affidavit indicating current policy information(if necessary) and under"Job Site Address"the applicant should write"all locations in (city or town)."A copy of the affidavit that has been officially stamped or marked by the city or town may be provided to the applicant as proof that a valid affidavit is on file for future permits or licenses. A new affidavit must be filled out each year.Where a home owner or citizen is obtaining a license or permit not related to any business or commercial venture (i.e. a dog license or permit to burn leaves etc.) said person is NOT required to complete this affidavit The Department's address,telephone and fax number: The Commonwealth of Massachusetts Department of Industrial Accidents 1 Congress Street, Suite 100 Boston, MA 02114-2017 Tel. # 617-727-4900 ext. 7406 or 1-877-NLA.SSAFE Fax# 617-727-7749 Revised 02-23-15 www.mass.govfdia :01'Ya TOWN OF YARMOUTH _ k c BUILDING DEPARTMENT • o r�, y 1146 Route 28,South Yarmouth,MA 02664 ' 508-398-2231 ext. 1261 Fax 508-398-0836 I / BUILDING DEPARTMENT DEMOLITION DEBRIS DISPOSAL AFFIDAVIT Pursuant to M.G.L. Chapter 40, Section 54 and 780 CMR, Chapter I, Section 1113, I hereby certify that the debris resulting from the proposed work/demolition to be conducted at Work Address Is to be disposed of at the following location: Said disposal site shall be a licensed solid waste facility as defined by M.G.L. Chapter 111, Section 150A. Signature of Application Date Permit No. = fie fv»i»fan n fvea t tll ola(ao,sacke..et Office of Consumer Affairs and Business Regulation 10 Park Plaza - Suite 5170 Boston, Massachusetts 02116 Home Improvement Contractor Registration Type: Corporation BARRY-JOHN CHIMNEY SERVICES INC Registration: 155783 20 GROVE ST UNIT 5 Expiration: 05/07/2019 FRANKLIN,MA 02038 • • Update Address and return card. Mark reason for change. 50gL,1 0 2.0M-05 11 •-. , . . ... Massachusetts Department of Public Safety tat Board of Building Regulations and Standards • License: CSSL-099248 Construction Supervisor Specialty STEVEN P LINCOURT474: - ' 20 GROVE ST 85 AA((/1 FRANKLIN MA 02038 ' /1!L7..->� Expiration: Commissioner 03/24/2019 pBARRY-1 OP ID: R ACI. ' - DATE(MWOOYYY)1 CERTIFICATE OF LIABILITY INSURANCE 12/07/2017 THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER. THIS CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S), AUTHORIZED REPRESENTATIVE OR PRODUCER,AND THE CERTIFICATE HOLDER. . IMPORTANT: H the certificate holder is an ADDITIONAL INSURED,the policy(les)must have ADDITIONAL INSURED provisions or be endorsed. If SUBROGATION IS WAIVED,subject to the terms and conditions of the policy, certain policies may require an endorsement. A statement on this certificate does not confer rights to the certificate holder In lieu of such endorsement(s). PRODUCER 508.528.3310 gaper Robert F.Kern Keefe Insurance Agency PHONE508-528.3310 FAX 5085283887 51 West Central Street ?AIC,Na E*5084284310 (A1C,No): RoobeRnF�.IK 02038 i : rbs INSURERS)AFFORDING COVERAGE NAIC e INSURER A:Zrich Insurance Co. INSURED Bary John Chimney INSURER S:Arbella Protection Ins.Co. 41360 Services,Inc. Nautilus Insurance Co. 20 Grove Street,Unit NS INSURER c: Franklin,MA 02038 INSURER 0: e INSURER E: INSURER F: COVERAGES CERTIFICATE NUMBER: REVISION NUMBER: THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURED NAMED ABOVE FOR THE POLICY PERIOD INDICATED. NOTWITHSTANDING ANY REQUIREMENT,TERM OR CONDmON OF ANY CONTRACT OR OTHER DOCUMENT WITH RESPECT TO WHICH THIS CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBED HEREIN IS SUBJECT TO ALL THE TERMS, EXCLUSIONS AND CONDITIONS OF SUCH POLICIES.LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS. II IRR TYPE OP INSURANCE IN n wvo POLICY NUMBER IMWDOBUBR CYNYYYI EFF LIMITS C X COMMERCIAL GENERAL LUBIIJTY EACH OCCURRENCE $ 500,000 CLAIMS-MADE ❑X p OCCUR NN859817 12708/2017 12/0812018 PREMISESO RENTmance) 1 100,000 MED EXP(Any one Deman) $ 5,000 - PERSONAL a ADV INJURY 3 $00.000 GEN'IAGGREGATE pPLIRRMpDIT.APPLIES PER: GENERAL AGGREGATE $ 1,000,000 POLICY El 3a L. LOG PRODUCTS-COMP/OP AGO 1 1'000.000 OTHER: 1 B AUTOMOBILE LIABILITY (CD EOMBIINdEenntSINGLE LIMIT $ 1,000,000 — ANY AUTO 1020005013 08/28/2017 08/28/2018 BODILY INJURY(Per person) I AUTOS ONLY X AAUUUTH�OSSµ�NE�p BODILY INJURY(Per occident) _ — X AUTOS ONLY X AUTOS ONLY - (Pe�PEimn GE S — 5 — UMBRELLA LMS OCCUR EACH OCCURRENCE S - EXCESS MS — UACLAIMS-MADE AGGREGATE S DED RETENTIONS - S A YORKERS COMPENSATION PER 0TH. AND EMPLOYERS'LIABILITYN STATUTE FR ANY PROPRIETgO�RpiPARTNERIEXECUTiVE BZZUB0302M18217 10/25/2017 10/25/2018 100,000 • e RdAE(n Ntq EXCLUDED? N/A E.L.EACH ACCIDENT S 100,000 If yesdescribe underEL DISEASE-EA EMPLOYEE S DESCRIPTION OF OPERATIONS Wow EL DISEASE-POLICY UMn S 600,000 DESCRIPTION OF OPERATIONS!LOCATIONS I VEHICLES(ACORD 101,Additional Remarks Sctmade,Iney be attached R mon pea Is nqulred) Masonry,chimney cleaning&Heating Systems Installation or repair. • CERTIFICATE HOLDER • CANCELLATION SHOULD ANY OF THE ABOVE DESCRIBED POLICIES BE CANCELLED BEFORE FOR INSURANCE PURPOSES ONLY THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN ACCORDANCE WITH THE POLICY PROVISIONS. • AUTHORQED REPRESENTATIVE Robert F.Keras 1 ACORD 25(2016//03) ©1988-2015 ACORD CORPORATION. All rights reserved. The ACORD name and logo ere registered marks of ACORD • • • • Ea Wats ea&magi y.t .4 ,` it;Mei OM r'tvSeCaEitamtaTinnzeta . tea ms isinagtextmercaLsen f Kk' � '°tom . _ b { Pgrattnnn ecettsaw (fae *mem).. ��. ... ` 6. i�raa7a rzpsr� 3ca 'e Sfes '• 0Leinv - i ffiV`9 A � -^�' f # asst 3 0 ., • I t .j 3-0&$@ae. r..- wm2d i4.� estEg } 3.'� { air * °s�Saia a a r 11.0 rhea* re& ms mate rt Inane gem rca stszt.ttloz Nrisfla Ltrazneetps frit Mani f t‘L`,4i{43srrit,eta<rsm 1 i N-a !Qet ern t €'c'as'ts repsMee e t . 1 �amaest a� stft 435 sus aNss41 Iwo gaitslremeat a assay lean'', ,tOrthi�tonne r ...-$4,...e #Sa e MILLI Mey id {Fee tm etre azerw n Memel=thy Seem 25A femme.M ma teen*tat 1:2:_esaise ettt yammer et s mg IaL :�.:.: f ,aBe&Led a rmesa Earsibree.�eta?::t y( � eel a tie ur2g `R33� s 'r-- - MeV `.np'J�:--f. iv !Be settee/net atir ,_ Y LT rs y�y. - _ • -.. �s -.J t f ?.„v‘.- engin at De emt"EN is tit eenueLsessykedbetteeLtsseeof 9 e7 es bat g6 ' 6�rsaametatteS z I.Feed ergavi 3. -1"..,,,z4. he=3.Marra Mar 4,Matted httener L•bre-paser Cattwilasman Plat fr naafi IRONSTRIKEuINSTALLATION AND OPERATION MANUAL HEAT FOR LIFE Pellet-Fired Fireplace Insert Save These Instructions For Future Reference PIN 900139-00,Rev.A,05/1015 1111111111111111111111111111111 P900139.00 Pellet Insert Model WinslowTM (PI40) A French manual Is available upon request.Order PIN 900140-00. C US Ce manuel d'Installation est disponible en franca's,slmplement en faire Ia demande.Num€ro de Ia pike 900140-00. Report No. 14188 This appliance must be properly installed and operated in order to prevent the possibility of a house fire.Please read this entire manual before installation and use of this pet- NATIONAL let fuel-burning room heater. Failure to follow these Instructions could result in FIREPLACE INSTITUTE property damage,bodily Injury or even death.Contact your local building or NF' fire officials to obtain a permit and information on any installation require- ll(y ments and Inspection requirements in your area. CERTIFIED www.nficertrfied.org We recommend that our A WARNING pellet hearth products be in- stalled and serviced by pro- • Hot! Do not touch! The glass and surfaces of this appliance will be fessionals who are certified in the U.S.by the Nationalhot during operation and will retain heat for a while after shutting off Fireplace institute (NFl)as _ NFI Pellet Specialists or who the appliance. Severe burns may result. are certified in Canada by • Carefully supervise children in the same room as appliance. Wood Energy Technical Training(WETT). • IHP pellet-burning appliances are designed for use as a supplemental e Wen,M,,,, __ heater. They are not intended for continuous use as a primary heat Technics,Mining •.i• source. • IMPORTANT SAFEr • 11.APPROVED FUEL:This appliance is designed specifically for TAND WARNING to only with or up INFORMATION t, �, . , , '� !, .. 50%cormixewthaminmud woodmof50%PelletiedwoodPel- , ,r„ ,,Fir 4:14; lets.This mixture of wood pellets and corn should be evenly READ THIS MANUAL IN ITS ENTIRETY AND UNDER- pre-mixed before being placed in the units hopper. This appliance is designed and approved for the burning of wood STAND THESE RULES TO FOLLOW FOR SAFETY. residue pellets with up to 2%ash content.This appliance is NOT approved to burn cardboard, nut hulls, cherry pits, etc. regardless if it Is In pellet form. Failure to comply with this A WARNING restriction will void all warranties and the safety listing of the stove.Consult with your IHP dealer for more information on Improper installation, adjustment, alteration, ser- approved pellet fuels. vice or maintenance can cause injury or property 12.These appliances are designed as supplemental heaters. damage. Refer to this manual. For assistance or Therefore, it is advisable to have an alternate heat source when installed In a dwelling. additional information consult a qualified installer, 13.CONTIN000S OPERATION: When operated correctly, this service agency or the gas supplier, appliance cannot be overtired. Continuous operation at a maximum burn can, however,shorten the life of the electri- cal components(blowers, motors, and electronic controls), A WARNING and Is not recommended.Typical approved operation would include running at the lowto mid range setting with occasional Do not attempt to alter or modifythe construction of running on the maximum setting during the coldest periods p of the winter. DO NOT OVER-FIRE THIS INSERT. Follow all the appliance or its components.Any modification instructions regarding the proper use of this insert. or alteration may void the warranty, certification 14.CAUTION:NEVER PUT FINGERS NEAR AUGER.This appliance and listings of this unit, is equipped with a hopper lid switch,which is designed to stop the auger when the hopper lid is opened. NEVER DISCONNECT OR BYPASS THIS SWITCH FOR ANY REASON. Pellet fuel is fed 1.DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING to the Burn Pot by a screw auger. This auger Is driven by a ANOTHER APPLIANCE. high torque motor. The auger is capable of causing serious harm to fingers. Keep pellets in the hopper at all times and 2.Do not connect this appliance to air ducts or any air distribu- keep fingers away from auger. The auger can start and stop tion system. automatically at any time while the stave is running. 3.DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING 15.CAUTION:HOT WHILE IN OPERATION.An appliance hot enough SYSTEM OF THIS UNIT. to warm your home can severely burn anyone touching it.Keep 4.Do not use class B venting Intended for gas appliances as a children,pets,clothing and furniture away.Contact may cause chimney or connector pipe on a pellet-fired appliance. skin burns.Do not let children touch the appliance.Train them 5.The minimum clearances must be maintained for all corn- to stay a safe distance from the appliance. bustible surfaces and materials Including;furniture,carpet, 16.FLY ASH BUILD-UP:For all wood pellet fuel-burning heaters, drapes,clothing,wood,papers,etc.Donrtstarecombustibles the combustion gases will contain small particles of fly-ash. within this clearance space(see Clearances on Page 9). This will vary due to the ash content of the fuel being burned. 6. INSTALLATION DISCLAIMER-Itisimperative that the exhaust Over andn, the fly-ashthwill collectfinflu the exhaust venting venting system be installed correctly and sealed gas-tight system restricthlde flow of theereg l alga.The exhaustd (not allowing exhaust to leak). Follow the vent manufac- venting system should be inspected regularly and cleaned as necessary. turer's Instructions for proper Installation. Since IHP has 17.SOOT FORMATION: Incomplete combustion,such as occurs no control over the Installation of your fireplace insert, IHP during startup,shutdown,or incorrect operation of the room grants no warranty,implied or stated for the installation or heater will lead to some soot formation which will collect In maintenance of your Insert,and assumes no responsibility the exhaust venting system. A precautionary inspection an for any consequential damage(s). a regular basis is advisable to determine the necessity of 7. Burning any kind of fuel consumes oxygen. If outside air is cleaning. The exhaust venting system should be inspected not ducted to the appliance, ensure that there Is an adequate regularly and cleaned as necessary. source of fresh air available to the room where the appliance 1&DISPOSAL OF ASHES: Ashes should be placed in a steel is installed. container with a tight fitting lid and moved outdoors imme- 8. The appliance will not operate using natural draft,nor without diately.The closed container of ashes should be placed on a power source for the blower and fuel feeding systems. a noncombustible floor or on the ground,well away from all 9. Never use gasoline, gasoline-type lantern fuel, kerosene, combustible materials,outside of the dwelling pending final charcoal lighter fluid,or similar liquids to start or"freshen up" disposal. Ifo theally ashes are ,disposed of by retainedtai soil the a fire in this heater.Keep all such liquids well away from the otherwiseclosedcontainer oa neru dispersed,d, they ebel n h glin ed. heater while it is In use. The Instructions smusllbe strictlyrhave dhered to. D thoroughlycooled. use 19.The must be adhered to. Do not use 10.The authority having jurisdiction such as municipal build- makeshift methods or compromise In the installation. ing department,fire department,fire prevention bureau,etc 20.17o not abuse the door glass by striking,slamming or similar should be consulted beforelnstallationtodeterminetheneed trauma. Do not operate the insert with the glass removed, to obtain a permit. cracked or broken. 21.SAVE THESE INSTRUCTIONS. 22.See the listing label on the appliance. 2 CONGRATULATIONS! Pellet Fuel Page 21 When you purchased your new pellet fireplace Insert, you Corn Fuel Page 21 joined the ranks of thousands of Individuals whose answer to Cautions Page 21 their home heating needs reflects their concern for aesthetics, Cleaning and Maintenance Page 22-25 efficiency and our environment.We extend our continued sup- Burn-Pot Cleaning Page 22 port to help you achieve the maximum benefit and enjoyment Cleaning Glass Page 22 available from your new pellet fireplace Insert. Inspect Gaskets Page 22 Thank you for selecting a IHP pellet fireplace Insert as the Cleaning Heat Exchanger Page 22 answer to your home heating needs. Cleaning Flue Gas Passageways Page 22 Cleaning Combustion Blower Page 23 Cleaning Vent Pipe Page 23 TABLE OF CONTENTS Removing Ash from the Firebox Page 24 Cleaning Convection Blower Page 24 Important Safety Warnings Page 2 Cleaning"Proof of Fire"Switch Page 24 Using this Manual Page 3 Adjustable Hopper Page 24 Planning Your Installation Page 4 Front Door Opening and Removal Page 25 Smoke Detector Recommended Page 4 Side Door Removal Page 25 Carbon Monoxide Monitor Recommended Page 4 Component Location and Functions Page 26-27 Selecting a Location Page 5 Igniter Page 22 Negative Pressure Warning Page 5 Vacuum Switch Page 26 Features and Specifications Page 6 Auger and Auger Motor Page 26 Insert Dimensions Page 8 Over Temperature Snap Switch Page 26 Minimum Fireplace Size Page 8 Proof of Fire Snap Switch Page 26 Clearances to Combustibles Page 9 Convection Blower Snap Switch Page 26 Hearth Protection Page 9 Hopper Lid Switch Page 26 Installation Page10-19 Draft Adjuster Page 27 Control Board Installation Page 10 Wiring Diagram Page 27 Venting Page 10 Diagnostic Codes Page 28 Vent Termination Requirements Page 10 Troubleshooting Page 28 Vent Termination Locations Page 11 Replacement Parts Page 30 Insert Leveling Page 12 Accessories Page 31 Surround Installation Page 12 Heat Kit Instructions Page 33 Mobile Home Installations Page 13 Pellet Insert ZC Kit Assembly Instructions Page 34 Outside Air Installations Page 14 ZC Framing Dimensions for Thermostat installation Page 14 Combustible Hearth/Floor Page 37 Door Trim Installation Instructions Page 14 ZC Framing Dimensions for Non- Door Grill Installation Instructions Page 16 Combustible Hearth/Floor Page 38 Brick Panel Installation Instructions Page 17 Warranty Page 39 Log Set Installation Instructions Page 19 Product Reference Information Page 40 Operation Page 20-21 Control Board Page 20 Filling the Hopper Page 20 Lighting Page 20 USING THIS MANUAL Manual Operation Page 20 Thermostat Operation Page 20 Please read and carefully follow all of the instructions found in this Shut Down Page 21 manual.Please pay special attention to the safety Instructions provided Paint Curing Page 21 in this manual. Convection Blower Operation Page 21 PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE Operating Sounds Page 21 3 PLANNING YOUR INSTALLATIOf1, „.;° , , !'i'.,y, ,, x; A WARNING Questions To Ask Local Building Official Electrical grounding instructions:This appliance is Acorrect installation is critical and imperative for reducing fire hazards and perilous conditions that can arise when wood pellet burning appliances equipped with a three-prong (grounding) plug for are improperly Installed.The installer must follow all of the manufactur- your protection against shock hazard and should ers'instructions. be plugged directly into a properly grounded three- prong receptacle. Do not cut or remove the ground- A WARNING ing prong from this plug. Do not route power cord under or in front of appliance. Check all local building and safety codes before installation.The installation instructions and appro- priate code requirements must be followed exactly Smoke Detector Recommended and without compromise.Alterations to the stove are not allowed. Do not connect the stove to a chimney Since there are always several potential sources of fire in any home,we system serving another stove, appliance, or any air recommend installing smoke detectors. If possible, install the smoke distribution duct.Failure tofollowthese instructions detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by these appliances). will void the manufacturers Warranty. If your local code requires a smoke detector be installed within the same The installation of this appliance must conform to local codes and appli- room,you must follow the requirements of your local code.Check with Your local building department for requirements in your area. cable state and federal requirements.Familiarity with these requirements before installation is essential.Important considerations to discuss with local building officials include: Carbon Monoxide Monitor Recommended 1. Applicable codes(i.e.Uniform Mechanical Code,State or Regional Codes). Carbon Monoxide Poisoning: Early signs of carbon monoxide poison- Electrical codes: ing are similar to the flu with headaches,dizziness and/or nausea.If you In USA,NEC,ANSI/NFPA 70—Latest Edition have these signs,obtain fresh air Immediately.Some people are more In Canada,CSA C22.1—Latest Edition affected by carbon monoxide than others, including pregnant women, 2. Local amendments people with heart or lung disease or anemia,those under the influence 3. Is a permit required-cost. You may wish to contact your insurance of alcohol,and those at high altitudes. company to ask if they require this. 4. If outside combustion air is required It is against federal regulations to operate wood heaters in a man- 5. Rooms where the installation is not allowed ner inconsistent with operating instructions in the manual. Power Supply Requirements The power cord must be plugged into a standard, 120 volt, 60 Hz Surge Protectors grounded electrical outlet.The power supply cord must be routed to A surge protector is recommended to ensure the stove's electrical com- avoid contact with any of the hot or sharp exterior surface areas of the ponents are not damaged due to a surge in the electrical supply.Only stove.When Installed in a manufactured home,the appliance must be high quality protectors listed to UL1449 should be used-low quality electrically grounded to the steel chassis of the manufactured home(see protectors do not provide the protection needed. Mobile Home Installations on Page 13, for additional requirements). These requirements must be met unless otherwise specified by state Installation/Maintenance Standards or local authorities. Electrical National Fire Protection Association—The primary NFPA standard that •The fireplace insert requires 120 volts AC for operation. refers to Installation and maintenance of pellet stoves and venting is •Maximum wattage is 700. NFPA 211— Latest Edition: Chimneys,Fireplaces,Vents,and Solid Fuel •Igniter wattage is 400. appliances. •Normal operating wattage is 300. Electrical Generator Operation Your Winslow PI40 insert can be powered with a gas driven electrical generator.However,the generator's electrical regulatormay not be compat- ible with the insert's electronics.The higher the quality of the generator, the greater the chance that it is compatible with the insert. 4 • MOTE:DIAGRAMS&M.LUSTRATIOMS ARE NOT TO SCALE. SELECTINGALOCATION;;;!i;j'ji; �';;!',: _;; i ;:,'; ::�;,j " "' `,` NEGATIVE PRESSURE WARNING This appliance is not designed to be operated in a negative pressure envi- The design of your home and where you place your stove will determine ronrnent.In very airtight homes wtth large kitchen exhaustfans,furnace its value as a source of heat.This type of appliance depends primarily on cold air returns,fresh air exchange systems and any other air system In air circulation(convection)to disperse Its heat,and therefore,a central close proximity to the heating appliance may create a negative pressure location is often best There are other practical considerations,which In the same room as the heating appliance.This can create dangerous must be considered before a final selection of locations Is made.Some condition,drawing combustion by-products Into the home.Be sure your of which Includes: home has adequate makeup air to eliminate negative pressures caused • Existing Chimneys by the above-mentioned sources.Outside air connected to the appliance • Pellet Fuel Storage probably will not resolve such a problem as the stove Is not the source • Aesthetic Considerations of negative pressure.IMP accepts no liability for damages resulting from • Roof Design(rafter locations&roof pitch) negative pressures described here. • Room Traffic Ventilation Requirements-Provide adequate air for combustion.The • Proximity to Combustibles fresh air requirements of this appliance must be met within the space • Electrical Wiring where it will be Installed.Ventilation Is essential when using a solid-fuel- burning heater. In well Insulated and weather tight homes,it may inhibit A CAUTION the rate the exhaust flows through the venting system (caused by a shortage of air in the home).The lack of air is caused by many common household appliances which exhaust air from the home(such as a fur- The body of these appliances are very heavy. The nace,heat pump,air conditioner,clothes dryer,exhaust fans,fireplaces, use of a heavy duty escalara (stair step hand truck) and other fuel burning appliances).Also,the combustion process of this IS recommended for lifting the appliance body. heater uses oxygen from inside the dwelling. If the available fresh air delivery In the dwelling is Insufficient to support the demands of these appliances, problems can result (I.e. excessive negative pressure will result in performance problems. To correct this problem it may help to open a window(preferably on the windward side of the house)or Install an outside combustion air duct to the appliance. 5 NOTE:DIAGRAMS&ILLUSTNATIONS ARE NOT TO SCALE. FEATURESAND'SPECIFICATIONSt:''.`t '."` °',` P,.i' °'" Appearance Options The Winslow P140 insertcan be ordered with thefollowing doortrims,grills, Installation Options surround(flange)assemblies,log set and brick panel options: • Residential Door Trim Kits Grill Kits • Vented vertical and horizontal(see venting Instructions) Black 79038 Black 79000 • Manufactured home and mobile home Gold 79034 Gold 79001 • Thermostat or manual operation Nickel 79037 Nickel 79002 • Bedrooms Brush Nickel 79035 Brush Nickel 79022 Heating Black Nickel 79036 Black Nickel 79039 • Max.feed rate Is 4.5 pounds/hour or 37,500 BTU/hour Surround Kits • Min.feed rate is 1.8 pounds/hour or 15,120 BTU/hour 29"HL x 41"Wd. Black Trim 79004 Venting 29"Ht.x48"Wd. Black Trim 79005 This fireplace insert is approved for venting with Type L and Type PL 33"Ht x 41"Wd. Black Trim 79006 pellet vent pipe or listed pellet flex liner.The flue collar on the fireplace 33"Ht.x 48"Wd. Black Trim 79007 insert accepts 3"diameter pipe.The vent pipe can be installed vertically 32"IC Surround Kit • or horizontally(see Venting section for recommended installations). 29"HL x 41"Wd.x 3"Deep H7232 The combustion air for this fireplace insert Is drawn through a pipe at the lower rear of the fireplace insert.For mobile home installations a 2" This black surround kit positions the insert 3"forward so that it will allow the insert to fit into a ID flex line or pipe can be attached to the fireplace insert's air Intake to fireplace with a narrower width in the front draw air from outside the house. (32"min.). NOTE:No him kits are available for this kit at this time. NOTE:When installing this stove at altitudes of 4000 feet and above,we Surround Trim Kits suggest the use o14"pellet vent Trim/Black 29"Ht.x 41"Wd. 115143 TrimBlack 29"Ht.x 48"Wd. 145145 Thermostat Trim/Black 33"Ht.x 41"Wd. H5144 Trim/Black 33"Ht.x 48"Wd. H5146 This fireplace insert can be operated manually or with a thermostat. Trim/Gold 29"Ht.x 41"Wd. 75036 Lighting Trim/Gold 29"Ht.x 48"Wd. 75038 This fireplace insert is equipped with an electric self ignitor for ease of Trim/Gold 33"Ht.x 41"Wd. 75040 Ignition. Trim/Gold 33"Ht.x 48"Wd. 75042 Trim/Nickel 29"Ht.x 41"Wd. 75037 Weight-270 pounds Trim/Nickel 29"Ht.x 48"Wd. 75039 Trim/Nickel 33"Ht.x 41'Wd. 75041 Hopper Capacity Trim/Nickel 33"Ht.x 48"Wd. 75043 55 pounds(adjustable down to 40 pounds to fit Into small fireplaces) Log Set H5142 Listing Information Brick Panel Kit 79030 The WinslowTM PI40 Insert is safety listed with the following agencies: • PFS Corporation to ASTM E 1509 • US EPA List of Approved Wood Heating Appliances • Colorado Approved Pellet Stoves 6 6 NOTE DIAGRAMS 8 ILLUSTRATIONS ARE NOT TO SCALE. certification `I'i 'i'`.,111.1;‘,1,11:;;;.; Wood available t two g ades,StandardandPremiumtured to the pellet fuels Institute .Theprimary difference between the two Is the ash content of the pellets. ACAUTION The P.F.I.specification for standard grade and premium grade residential and commercial pellet fuel is as follows: The use of unapproved, dirty,wet and/or high salt • CHLORIDES (Salt): Less than 300 p.p.m.to avoid stove and vent content fuel will void the warranty! rusting. • BULK DENSITY:38 to 40 lb./Cu.Ft.minimum • MOISTURE CONTENT:8%to 10%maximum This Insert is designed to burn wood pellet fuel.In addition,a corn/wood • ASH CONTENT:<2% maximum (standard grade) <1% maximum pellet mixture,with a maximum of 50percent corn can be burned.Burning (premium grade) any other fuel that Is not approved for use with this appliance will void • FINES:0.5%to 1%maximum through a 1/8"screen the appliance warranty. IMPORTANT:The corn/wood mix needs to be • BTU CONTENT:There are a number of variations in pelletfuels that are mixed evenly before being put In the pellet stove hopper. not Included In PFI standards.For example,BTU(heat value)content may range from just under8,000to almost 9,000 Btu,depending upon Wood Pellet Specifications species and region of the country and other variables. This appliance has been designed to burn wood residue pellets with up to 2%ash content.Dirty fuel will adversely affect the performance of the Corn Fuel Specifications stove. Any questions regarding pellet fuel can be answered at the Pellet Use only clean-shelled corn with a moisture content less than 15%and Fuels Institute(PFI),www.pelletheat.org. approximate fuel value of 7000 BTU/Ib(16,200 kJ/kg). Do not attempt to burn corn with higher moisture content or burn lesser grade fuels. Pellet fuel Is made from sawdust and scrap wood from many different Do not burn other types of agricultural pellets or by-products (alfalfa, species of wood.Pellets are either 1/4" or 5/16"In diameter and vary cherry pits,olive pits, nut shells,etc.)as they are not permitted to be in length.The PI40 Insert will burn either diameter pellets.Pellets made burned in these appliances. from hardwoods contain more ash than those made from softwoods. Minerals from ash and sand In the pellets form clinkers underthe extreme Shelled corn can be burned in this appliance when it is mixed with wood temperatures In the Bum-Pot.Try burning various brands of pellets until pellet fuel.The mixture can contain a maximum of 50 percent corn.Burn- you find one that burns with minimum ash and clinkers. Once you find ing corn may create more ash than wood pellets and may necessitate the a pellet brand that burns well,continue using this brand. High ash fuel need to clean the Bum-Pot and glass more frequently. increasesthe frequency of stove cleaning.Fuelwith an excessive moisture content may jam the auger assembly. Store corn in a tight container and use methods to ensure the corn does not become rain soaked or absorb moisture from damp or wet sources. Clinkering-Silica(or sand)in the fuel,along with other Impurities,can This will also prevent rodents from becoming a problem.Do notstore cause clinkering.A clinker is a hard mass of silica formed In the burning corn within stove installation clearances. process.Clinkering is a function of the fuel,(not the stove),but adversely affects the performance of the stove by blocking off the air passages in NOTES: the Burn-Pot.Even P.F.I.approved pellet fuel may tend to clinker. See • Corn with excessive grain dust must be screened, by sifting with Maintenance for more Information on cleaning. 3/16"mesh screening.Large pieces of cob may plug the auger. • When changing from burning all wood pellets to burning a corn Pellet Fuel Storage- and wood pellet mix,the draft adjuster may need to be adjusted to • Store your wood pellets in a dry place to prevent them from absorb- achieve proper combustion. Mg excess moisture. • Do Not stare your wood pellets within the clearance zone of the stove. A WARNING • Do Not store your wood pellets in a place that would block access to refueling the hopper. DO not burn treated seed corn! Seed corn is treated with chemical pesticides that are harmful or fatal if swallowed. Burning treated corn will void your warranty! 7 7 NOTE:DIAGRAMS 1 ILLUSTRATIONS ARE NOT TO SCALE. • INSERTINMENSIONSt : ;.i" 11 ;i: r 4' 2-1/2"Minimum Screen Pocket Is Needed for the Control Board(not applicable It PM H7232 ZC Surround Kit Is used') Front View 26-1/4" (667mm) 1 394mm 15' 23" mm) (394mm)(381mm) Minimum 36"(914mm) _.4 1 Minimum' Control O Board 2338" it. Side Surround (594mm) .���, Panel ( Ill\�`=--��i�/111 This fireplace Insert can hi Into a fireplace with a narrower width in the front(32"min.instead of 36'min.)when the 3'Deep ZC Surround Kit / I I T 1 ( T Is used(PIN i17232). See Figure 11C on Page 13 for more information. I 26" Please take note that because the appliance will he positioned Ina more (668mm)~I forward position on the existing hearth,additional floor protection may Figure 1 need to be added to the front of the appliance(see Figure 2). Figure 3 Side View Existing 8"Flue Flex Pipe Exhaust Collar 14-3/8" (365mm) a —out. Sa � vA 1..._( 51m4m") inC 1 ' ' ,, all (282Mm m/4.m" ) I19° (483mm) ‘M. Figure 4 I . 1 15" ���_111 29-3/4" 1 14—(381mm) 1 (756mm) Figure 2 MINIMUM FIREPLACE.SIZE . ''% " : . . IiipFigures 3 and 5 shows the minimum sized fireplace required for the Winslow"' PI40 insert when any of the four non-extended surround sizes are used. III1Pr With the hopper at its largest size (as shipped from the factory), the — fireplace needs to be a minimum of 22-1/2" (572 mm)high.When the hopper is adjusted to its smallest size (see"Adjustable Hopper"),the W/Hepper Extension 21-13/16"(554mm) fireplace needs to be a minimum of 19"(483 mm)high. Figure 5 W/e Hopper Extension 18-5/16"(465mm) 8 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE. CLEARANCESTO COMBUSTIBLES r ""_";'' ,' c', I': HEARTH,PROTECTION;' ;" ' I: a : a.'. The floor protector must be a non-combustible material extending AIMPORTANT beneath the Insert from the surround panels forward and to the front and sides as shown in Figure 7. Important, it anything other than a • Minimum clearances specified may not allow masonry hearth Is used In the installation you must use the Heat Kit for ease of operation and maintenance (please (Cat.No.79024). take this in to account when planning the instal- lation). Hearth Protection • Recommended clearance zone from the front (shaded gray) of the appliance to combustibles is 4 feel mini- mum. T uuy. a>•:� • Clearances to combustibles for the appliance � 't _ ; i,; Pr:,% Insert Base ,;y n, can only be reduced by means approved by the ^;,1, , ,,l,, regulatory authority. `''' li1,. g Y t,,,, _: Lite, - Firebox Front Edge ":L'I''1" INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT ,V?; t [a;A i MANUFACTURER. ''°r /6.%14:%)- Important: The control board attaches to the back of the right .• (iszmm?:`;,-1, .r;;-;''�x=;f;a ';4p.(1.5?mm 3• side surround panel.Therefore,the width of the fireplace firebox (6mm) ,I.:,.„..4' , (1��k; Floor Prosection'0'„ r' (76mm) needs to be 36"(914 mm)wide atthe front if the insertwith control board is to slide into the firebox. Extended surround panels are Figure 7 available to accommodate narrower fireboxes. Minimum Size Floor Protection 10" (5 mm) 9.12" 31.3/4" (241mm) (807mm) • 7.12" `-`MI 91mm) 1.12"i I (35mm) Combustible 19-1/4" 6' �-'_/ Wall Outline of Insert Bass (489mm) n52mm ' Tans• N.... . 1 -•/(189mm) i 23-3/8" (15 ) —> 6.11/16" 18-3/8•____),I -- 6" i-- I 6-11/1 : (594mm) �� 2mm (170mm) (467mm) (170mm) Figure 8 / 3\memmimm (76mm) Floor Protection Zero Clearance Kit and Heat Kit Installation Figure 6 The Winslow'PI40 insert has a Zero Clearance Kit(Cat.No.79025)and a Heat Kit(Cat.No.79024)approved for new construction or remodel installations.See Zero Clearance and Heat kit Installation instructions at the back of this manual for requirements.Both kits have been tested and approved through PFS Corporation. INSTALLATION ^''`.,-'''"''''' '', ""` 'b!•. 'I`i; , Vent Termination Requirements: If the insert is not vented vertically,the following apply: Control Board Installation 1. Do not terminate the vent in any enclosed or semi-enclosed areas such as a carport,garage,attic,crawlspace,narrow walkway,closely The Winslow PI40 insert is shipped with the control board wrapped and fenced area,under a sundeck or porch,or any location that can build placed behind the firebox.To install the control board,unwrap it and up a concentration of fumes such as stairwells,covered breezeway, the right side surround panel found in the surround kit.There are four etc. prongs protruding from the surround.Place the two slots in the bottom and the two holes in the top of the control board over the tour prongs 2.Vent surfaces can become hot enough to cause bums if touched. on the surround panel.Install the surround panels following the instruc- Non-combustible shielding or guards may be required. tons on Page 12. 3.Termination must exhaust above the inletelevation.It is recommended Venting that at least five feet of vertical pipe be Installed outside when the Insert is vented directly through a wall.This will create a natural draft This fireplace Insert is approved for venting with Type L and Type PL to prevent the possibility of smoke or odor during appliance shut pellet vent pipe(listed to UL 641 and ULC 5609)or listed pellet flex liner down or power failure and avoid exposing people or shrubs to high (21(10HT[degree F.]liner listed to UL 1777 or ULC S635).The insert's temperatures. flue collar is 3"in diameter.The insert's combustion blower pressurizes and pushes flue gases out the pellet pipe.All pipe joints should be locked 4.The vent should terminate no less than four feet below,no less than together or screwed with three screws if the pipe does not have a locking four feet horizontally from,and no less than one foot above doors system.The pipe joints can be sealed with high temperature silicone If and windows,or gravity/ventilation air inlets into the building. there Is a possibility of flue gases leaking into the living area.The pipe should be fastened with three screws to the insert's flue collar.The longer 5.The distance from the bottom of termination to grade is 12"(305 mm) the run of pipe and the more elbows used,the greater the resistance to minimum unless otherwise specified by the vent manufacturer.The the flow of flue gases.Four inch diameter pellet pipe is recommended distance between the bottom of the termination and a public walkway for pipe runs greater than 15 feet or when a number of elbows are used. should be a minimum of seven feet. A 3-4"increaser can be used to connect the 4"pipe to the 3"flue col- lar.The outside air pipe may run up the chimney,horizontally,or down 6. Locate the vent termination at least two feet away from combustible provided the structural integrity of the fireplace and chimney system materials such as shrubs,plants,grass,fences,roof overhangs,and are maintained. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST adjacent buildings. VENTING SYSTEM OF THIS UNIT.DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. • Vent Termination Locations ® Air Supply Inlet M Vent Terminal Vertical Terminal % AreaWbereTermunalls Not Permitted -.4104 USA-1'Min. Vertical Terminal CANADA-3'Min. (From Eave) -1 1 USA•1'Min. 1 ® CANADA,-3'Min, DEN. � Fixed Closed N � �I �IIIIJ�II Ildl 1 N11 . N ~B� 1r1 �n B1 �L� ►'3r4 � 4/,, � 01. en. NOTE Venf-Mrequirements are in N. -0^ Able To Op accordance with NFPA 211 and CAN/ Dr CSA-8365afandards A= Refer to vent manufacturer's installation instructions for the re- L= Clearance to a mechanical air supply inlet*(min.120"/3.1 m) quired clearance above grade,veranda,porch,deck,or balcony. M= "Clearance above paved sidewalk ora paved driveway located on B= Clearance to window or door that may be opened(min.12"/30cm public property'(min.84"/2.1m) above-48"/1.2mbelow and to the side) N= "'Clearance under veranda, porch, deck, or balcony (min. C= Clearance to permanently closed window'(min.12730cm) 12"/30cm) D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of'(min.24"760cm)from the centerline NOTE: of the terminal(min.22"/55cm)check with local code. • Local codes or regulations may require different clearances. E= Clearance to unventilated soffit'(min.12"/30cm) F= Clearance to outside corner'(min.12"/30cm) " A vent shall not terminate directly above a sidewalk or paved G= Clearance to Inside corner'(min.12"/30cm) driveway which is located between two single family dwellings H= Not to be installed above a meter/regulatorassembly within'(mm . and serves both dwellings. 36"/90cm)horizontally from the centerline of the regulator. .1= Clearance to service regulator vent outlet'(min.72°/1.8m) "' Only permitted if veranda,porch,deck,or balcony is fully open on K= Clearance to non-mechanical air supply inlet to building or the a minimum of two sides beneath the floor. combustion air Inlet to any other appliance'(min.4871.2m) Figure 9 The recommended pipe Installation is running the pellet pipe from the Insert all the way to the top of the chimney.However, *The block off panel should he the pipe may terminate inside the chimney above the damper if = air tight to ensure smoke does the chimney is sealed below the pellet pipe termination with a ,1111111 IL not enter the house and to help li block off panel (see Figure 10).The insert can also be vented establish chimney draft when the pipe does not terminate at the top horizontally out the back of the fireplace,but a listed pellet pipe of the chimney. ,1111111111, thimble must be used if the pipe goes through a combustible wall and the structural integrity of the fireplace and chimney system 1 Iri must be maintained. Insert Leveling Inside the firebox is a bag of hardware with four 4"x 3/8"carriage bolts.If the insert needs to be leveled,install one of these bolts (from the bottom side)in the nuts at the left and right rear of the base of the insert.Openthefrontdoorandremovetheboltsscrewed Into the nuts at the left and right front of the firebox floor. Damper From the bottom outside of the insert,install the remaining two ri, 44 '/ carriage bolts in the nuts from which the bolts were just removed. Block Off Panel* _I_ A zero clearance front support is availableto fill the space between the Insert and hearth. III I Surround(Flange)Installation ling 1I ��1 i �■Or= i 0= To Install the surround panels: 1. Remove the side doors(see Page 25)to access the surround mounting brackets.Remove the speed nuts from the parts bag _ found in the firebox.Install the six speed,nuts(with the flat surface forward)on the six surround mounting bracket holes, Figure 10 three on each side of the insert.A flat-bladed screwdriver may help in installing the nuts.See the expanded view in Figure 11A. 2. Screw the six 1/4"truss head screws partially Into the speed nuts(see A in Figure 11A). 3. The side surround panel with the small access door for the control board goes on the right side of the insert(see Figures Nut 110 and 11C).Slide the slots in the side surround panels and esPIed Expanded vlew \ top surround panels behind the heads of the truss screws. adi Tighten all six truss screws after shifting surround panels to I eliminate space between the side and top surround panels. 4. Install two spring clips approximately five inches from each end of each of the three trim pieces.The spring clips should be A installed in the channel of the trim with the curved portion of the clip to the front toward the rounded surface of the trim. y 5. Place the longesttrimpiece withtherounded surtaceout along — the edge of the top surround panel with the spring clips slightly i r / behind the surround panel.Pull the trim forward,compressing INI / the spring clips,and slide the trim down onto the surround. 6. Inecthe elbowed fiart inthe vnesd of the side trimed pieces and fasten with fiat screwdriver. Insert the other end of the retainer in the end of the already installed top surround A ��� trim and ing side trimig ontostthe hepro of .the sipea suthe same / compressing the spring clips in the process.Repeat the same steps for the other side trim. Fasten the elbowed retainer / securely in the top surround making a nice mitred corner. — `Ir— A Figure 11A 12 NOTE DIAGRAMS I HAUSTRATIONS ARE NOT TO SCALE Fireplace Installation Using Standard Surround Kits Manufactured(Mobile)Home Installations (PM 79004,79005,79006 and 79007) In addition to the standard installation instructions,the fol- FIREPLACE OPENING CA. lowing instructions may be required by local,state or federal building codes.See Figure 12. 'i1-,hII;;;V"��, ii:.k;.0 Itifir's,'!1-d+' bA ,t'iry�ti�;�I '.' +"::4r7trf,:Y, • Installation should be in ii ;;,,f1 !L ,'`:1J)' . t•1,1,,.A 01'1.1 fthl'',j-. in X4.14''.; ?7;,ry s`fi �1 accordance with the Q Part 24. v,;+r { ,` �1L..FiDEPLACEorENiec`t ,, '�;- F'rr Home and Safety Standard(HUD),CFR 3280,Part 24. ?:t',7.1:1 t:>,I'1n`,;' ' ,.gra .,:. r,°4'(' 1 r:, • Connecting theWinslowP140inserttooutside combustion I:.y,,: ' 'IaFx.. 911,-, ::,iii i,illS; alrisre r;;47, %'='.i ,',II 131/C 18• :::,,i4 1-"„� quiredinmanufacturedhomeinstallatlonsandwhen fh . j, / I \ �I,n, n1 required bylocalbuilding codes.The insert's air intake will 1',` 't IIT 1 ,1:,7 rt,'!' accept 2”ID pipe to accommodate outside airInstallations. dC The air intake on the exterior of the home should always • li+ ;tw,x „1kitU, be located a minimum of 18"below the flue termination 'k+;!');§,r,'t,' — ;4,4;1f:1, 2=1 • and must remain free of obstruction.The Inlet must also tih Sih )4, 1;4 f�a have a screen with openings not largerthan 1/4"to prevent j-'; I �Iona Pawl 11:41,4., rodents from entering. f • The insert must be fastened to the hearth/floor using lag screws.The screws can be inserted through the holes in 1t• \ ; / the base located behind the side doors. If the hearth is 41•SURROUND WIDTH concrete or masonry, use proper lag bolts and methods designed for anchoring to masonry or concrete. 10.1/4• i • The Insert must be grounded with a#8 or larger copper I wire. 111 138' WARNING:DONOTINSTALLTHISINSERTINASLEEP- 7-1/I6• INC ROOM IN A MANUFACTURED HOME. HEARTH FLOOR PROTECTION j CAUTION: THE STRUCTURAL INTEGRITY OF THE 31-3/4' MANUFACTURED HOME FLOOR, WALL, AND CEIL- o-iit1e• I8-3T— ING/ROOF MUST BE MAINTAINED. Figure 11B Termination Cap —e Fireplace Installation Using 3 Inch Deep 2C Surround Kit F.,111 (P/N H7232 *) FIREPLACE OPENING CM1 II�1 1\ Storm Collar ik 1':•.;:, N3. y , .:*-:,,4;,2,1.1:'(.11‘:{!,', ii;2'.1;' r 4 i x i, ?'t'. • f,°'� '� I. ,32•FmEPLACEOPENINGi„ rp ";:tzl 'i(: Flashing �, i' i i. >f- ., r Vit`r 1 .', �_ 'SI�1 it .v v' ".,.rid `r 13-trr ::,, ;1.Trrt' oq JIJI '''1 1 / O 'A,,. Outside Air Pipe T;;14(fri1*1.• _II1I '.7 3" _. `l .SMILE Listed Pellet Pipe or Fles Liner 21-1/2' , \: :fbuN0D:, __— I /— 11 138' __Ill_ T'T/te HEARTH FLOOR PROTECTION I i ■� 31-3/4• J P1 6-11/18' 1hn E' • this blacksunaund kit positions the Insert 3"lanyard so that Swill allow the Insert to fit t®l= into a fireplace with a narrower width In the front(32"min.).NOTE No trim kits are avail- able for this kit at this time. See Instruction sheet PIN 506033-05 for more Information. Figure 11C Figure 12 13 NOTE:DIAGRAMS a ILLUSTRATIONS ARE NOT TO SCALE. Outside Air Installations Door Trim Installation Instructions fret form Y 775274M) Connecting the Winslow PI40 insertto outside combustion air is required in manufactured home installations and when required by local building Parts List(A) codes.The fireplace insert's air Intake will accept 2"ID pipe to accom- (2) Trim Pieces(Black Gold,Nickel,Brushed Nickel or Black Nickel) modate outside air installations.The air intake on the exterior of the home (6) Trim10 s should always be located a minimum of 18"below the flue termination (6)#10 Washers and must remain free of obstruction.The inlet must also have a screen with openings not larger than 1/4"to prevent rodents from entering.The Tools Needed outside air pipe may run up the chimney,horizontally,or down provided 3/8"Nut Driver or Socket Wrench the structural integrity of the fireplaceand chimneysystem are maintained. Thermostat Installation f0 The Winslow PI40 insert can be operated manually or by thermostat. mm Pieces The insert comes from the factory wired to operate manually,see control board operation on Page 20.A low voltage thermostat can be installed on the insert.To install the thermostat: 1. Unplug the insert from the electrical outlet.Open the right side door Trim Nuts and lift out the control board from its retaining brackets.Locate the v light green wiring block at the bottom back of the board(see Figure 0o4'se;tr:u. X10 washers 13), loosen the two screws B at the back of the block and remove r 4.* • the U shaped jumper wire A protruding from the block. Figure 14 -'?3' Ti » `#° 2. Insert a wire from the thermostat into one of the slots from which the jumper wirewas removed.Repeatthis processforthe otherthermostat A IMPORTANT wire. Retain the jumper wire for future reinstallation.See Page 20 for ther- If you have a gold or nickel trim, be sure to clean mostat operation instructions. them with a soft cloth and household glass cleaner IMPORTANT NOTE:Install the thermostat per the manufacturers priorto burning the insert. Fingerprints leftonthe Instructions, provided with the thermostat. Failure to follow plated surfaces while burning will usually remain manufacturers Instructions could result in a malfunction. Pay on the finish permanently. special attention to the thermostat location requirements.If the location requirements are not adhered to the appliance,erratic To Install Door Trim: operation or failure may occur. Do not mount the thermostat where it may be affected by: 1. Remove thetrim pieces and hardwarefrom its packaging and ensure that all pieces are present before beginning installation.Take care • Radiant heat from the insert,fireplaces,sun or other heat not to scratch finished surfaces. sources. 2. Open right and left side door. The side doors swivel open towards • Drafts or dead spots behind doors or in corners. the back of the insert.See figure 16. • Hot or cold air from ducts. 3. Open front door.Put door trim in place by inserting trim studs into the corresponding holes in the front door(Figures 14 and 15).The upper door trim will only fit in one direction,but the lower door trim Rear View of Control Board can be installed incorrectly.When placing the lower doortrim, make sure that the distance between the top edge of the lower doortrim to the glass in the door is 9/16°(see Figure 18). S Stove IA-JumperSWire . B.Screws Wiring Blacs Upper Door Trim Lower Door Trim CO -411111111111111111111.111a0 Figure 13 A B Figure 15 14 ROTE:DIAGRAMS a ILLUSTRATIONS ARE NOT TO SCALE. 4. Place one washer on each stud.Using a 3/8"nut driver,snug up the nuts on each piece of trim.Do not finish tightening the nuts yet See ' t! Figure 19. ` „rholt,„ f .-`li` a 5. There should be approximately a 7/8"(22 mm)gap between the top S fy edge of the upper door trim and the top edge of the front door and „ '-a„ a 1-1/2"(38 mm)gap between the lower door trim to the bottom of A the front door.Visually inspect the alignment of the trim and adjust ., Top edge of lower door trim if necessary.See Figure 20. 6. Finish tightening nuts.CAUTION-DO NOT OVER-TIGHTEN NUTS, DIMPLING OF THE TRIM WILL OCCURIII -gig m d'4. . . r , e Figure 18 Holes for trim studs ,. -+ti 4. .i ..% i •• __. . . J Figure 16 Door Handle 4 t;,r �• . ` _yr .fj i � .. it a '� ofrtrt t I • 4• Figure 19 a' ,H t; g. .- �•l •i .' i4 '. s• 'r — ix. 1-1R" Figure 17 • M Ss Ff ule20 Bottom edge of lowerdoortrim ' 9 to bottom edge of hunt door 15 NOTE DIAGRAMS IS ILLUSTRATIONS ARE NOT TO SCALE. Door Grill Installation Instructions 3. Rotate the grill back to the horizontal position,then using 1/8"alien (ref.form I775273M) wrench or t-handle wrench, re-Install the four button head screws Through the two holes at each end of the grill and into the stove body. Parts Needed See Figures 23 and 24. oty (4) Button Head Screws(already in place in insert) . Tools Required: 1/8"alien wrench Rotate Grill Back To Horizontal Position To install the Grill: M 1. Remove the four button head screws from body of the insert with a 1/8"alien wrench.See Figure 21. Remove Button Head Screws `—��_ - (2 places on each side) Uti - > fa: i-r Figure 23 TAKE CARE NOT TO SCRATCH FINISHED SURFACES. ' --5 9 - Re install Button Head Screws Figure 21 i 9 2. Pull the scraper rod out,rotate the grill vertically,(with the notch to - `� ""> i':, the left)and slide the gnIlover the scraper rod(slide the rod between r'' L—r the third and fourth bar).See Figure 22. - - - . �- \ , Scraper Rod :- v-� zR� Er / - kt t" '°'"--" i J- I TAKE CARE NOT TO SCRATCH FINISHED SURFACES. Figure 24 —„�- Le —. A IMPORTANT If you have a gold or nickel grills, be sure to clean them with a soft cloth and household glass cleaner Between 3rd&4th Bar prior to burning the insert. Fingerprints left on the plated surfaces while burning will usually remain TAKE CARE NOT TO SCRATCH FINISHED SURFACES. on the finish permanently. 4 Figure 22 16 NOTE DIAGRAMS 3 ILLUSTRATIONS ARE NOT TO SCALE. Brick Panel Installation 2. Remove all pellets and ash from the firebox to ensure a proper fit for the brick panel. Option: Part 179030 3. Insert the brick panel,top first,as shown in Figure 27.The two cut Kit Contents out corners should be at the bottom. Brick Panel(A) 4 Tap Tights(B) Tools Required Drill(90°drill recommended) 118 drill bit 5/32 alien wrench • A 1 el Figure 27 Figure 25 4. Make sure that the brick panel is centered,with equal space on either NOTE:The brick panel comes pm-painted with Metallic Black paint. side of the auger tube.While holding the panel in place,use the drill The brickpane/maybe painted with anycolorofhigh-temp paint(paint with a#18 drill bit to drill out the four holes in the back of the firebox, may discolor with use). as shown in Figure 2B. 1. Remove the front door of the pellet insert.To remove the front door, open the two side panels,swing open the front door,and lift it up and off of its hinges.Remove the optional log set if present,and the Bum-Pot Arkft r R • P Figure 28 ° Figure 26 17 NOTE:DIAGRAMS S ILLUSTRATIONS ARE NOT TO SCALE. 5. Screw in the four tap tights,included with this kit,using a 5/32 alien 6. Replace the Bum-Pot and check that it is firmly in place(if you can wrench. rotate the Bum-Pot it is not installed correctly). If present, install the optional log set according to the log set installation instructions (included with your log set). • 7. Re-hang the door by reversing the instructions in step 1. • • - Figure 29 18 wolf DIAGRAMS 8 SLUSTBSUONS ARE NOT TO SCALE. Log Set Installation Instructions (rel.torn I775275M) r Kit Contents (refer to Figure 30) S.ia" s eyN x+;41. '1 1 ea. left Loo(A) ,tM kMz" .ti:, l k rte' 1 ea. Right Log(B) pyx H s v 1 ea. Front Log(C) .,= r t + D E 2 ea. Log Support Brackets D . + 1 ea. Instruction Sheet . . ;} ply. 4'.+- . - • • K zx -'£ , K - "'bend lines 'b1'4' --',1 Cat.No. Model Description ,-aa -;#> h .- H5142 P40L0G Winslow Log Set �, gy ; - Figure 31-Log Support Brackets A a trit • Bracket correctly placed • 1/434 atm"' {�a �H Ci rQ p I F ii ytry �F �8 't'U .a -fit"> •.. {' ''. '. .'�� y .".' I✓t�r Figure 30-Kit contents Figure 32-Log Support Bracket Tools Required None Q 0 CAUTION: The logs can be damaged if they are not handled with care! To Install the lag set •': - 1. Remove the two log support brackets(0)from the box and bend the ends of the brackets 90 degrees at the bend lines.See Figures 31 and 32. Figure 33-Completed Installation 2. One bracket goes into the left comer and the other into the right comer of the firebox. Rotate the brackets(D)so they are placed as shown in Figure 32. The bracket fits between the back of the firebox and the air wash at the front of the insert. 3. Remove the ceramic logs from the box and carefully unwrap them. Position each back log(A and B in Figure 33)in their proper place, one on each side against the back of the firebox. 4.The front log should face the front of the firebox with the wood grain showing. It should rest on the other two back logs. See Figure 33 for assembled log set 19 NOTE DIAGRAMS a ILLUSTRATIONS ARE NOT TO SCALE. • OPERATION: ; ;": Lighting • 1.Turn the heat selector knob(see Figure 34)to the heat level desired-1 Control Board through high-and the ready light will turn green. 2. Push the start button and the ignite and feeding lights will come on The control board regulates all functions of the insert.The following is and the lighting sequence will begin.For about the next 15 minutes the a list of the board's components: insert will feed pellets cyclically into the Bum-Pot,the combustion fan will come on,and the igniter will heat up.During this sequence,some • Feeding light-lights up when the auger is feeding pellets into the smoke in the firebox is to be expected.After the igniting sequence is Bum-Pot complete,the insert will begin burning at the level indicated by the • Ready Light-lights up when insert is ready to operate. heat selector knob. Igniting Light-lights up when the insert is in the ignition sequence. • Start Button-is pushed to start the ignition sequence after the heat NOTE.•Upon the inserts initial light up,or if the insert has previousyrun selector knob is turned from off. out of pellets,the auger feed tube may not contain a sufficient number of Heat Selector Knob-is turned to off to shut the insert off or turned pellets to allow the inserttocontinue burning after the ignition sequence. to a setting from 1 to high to regulate the bum It may be necessaryto push the startbutton a second time to run the start rate. sequence again.Itis important to always empty(when cool)the Bum-Pot • Igniter Fuse-six amp fuse to protect igniter heating element of pellets before pushing the start button a second time. • Control Fuse-three amp fuse to protect the control board. A WARNING • Never empty pellets from the Burn-Pot into the hopper. Igniting Ready Feeding Pellets that may appearto be cool may retain enough heat to ignite other pellets resulting in smoke or fire (4 0 damage. Start • DONOT OVERFIRETHIS STOVE.This may cause seri- ous damage to your stove and void your warranty. It 1 2 3 4 also may create a fire hazard in your home. IF ANY Off Q High EXTERNAL PART OF THE UNIT BEGINS TO GLOW, YOU ARE OVERFIRING. Immediately slide the knob Neal Selector to the"OFF"position on the control board. Snob OO Manual Operation Figure 34 Ga,ua Fuse Ipnhx r•'° After the insert is burning(see Lighting on this page),the heat selector knob controls the pellet burn rate and the insert's heat output.Turning FillingiheHo Hopper the knob to setting 1 allows the insert to burn about 1.8 pounds of pellets pP per hour-about 8,500 BTUs per hour.Turning the knob to high allows the insert to bum 4.7 pounds of pellets per hour-about 39,000 BTUs per The hopper can be accessed by lifting the lid at the rear of the top of the hour.Once set,the insert will continue to burn at this rate until shut off. insert.The hopper will hold 60 pounds of pellets.Remove any contents from the hopper and fill with pellets. Thermostat Operation To fill the hopper when stove is off: 1. Lift the hopper lid to its full opened position. This insert will operate with a low voltage thermostat.See Page 14 for 2. Fill the hopper with pellets. instructions on installing the thermostat.Once installed,the thermostat 3. Check to make sure there are no remaining pellets on top of the will control the operation of the insert.Important When connected to a hopper that may prevent the hopper lid from fully closing. thermostat,it is necessary to push the ignite button for the initial burn, 4. Close Hopper lid. when the electrical flow to the insert is interrupted,if the selector knob is turned to off(and then back on),or if the insert runs out of pellets and To fill the hopper when stove Is in operation: therefore shuts off.Afterthe initial ignition sequence,when the thermostat 1. Repeat steps 1 thru 4 above. calls for heat(the room temperature is less than the temperature set on 2. When finished, check the burn pot to assure there is substantial the thermostat)and the heat selector knob is not in the off position,the combustion taking place to light the pellets once the pellets start insert will burn at the heat selector knob setting.The higher the setting, feeding after refueling. the quickerthe room will heat up.Once the thermostat no longer calls for 3. If combustion is not present in the burn pot then the unit will need heat(the room is up to the desired temperature),the insert will continue to be restarted. This can be done by turning the heat setting dial to to bum for one additional hour at the lowest setting. If the thermostat off and back to the desired heat setting 1 thru 5. You will then have does not call for heat again during that hour,the insert will shut off.Dur- to press the start button to initiate ignition. ing that hour,if the thermostat calls for heat again,the Insert will again CAUTION Failure to confirmpellets in the Burn Pot remain burn at the heat selector knob setting until the thermostat no longer calls for heat. If the insert shuts off after that hour it will relight when burning after re-fueling may result in smoke escaping from the the thermostat calls for heat. unit. Smoke escaping the unit can also be a result of ignition of the unit with excessive pellets located inside the burn pot. 20 NOTE:DIAGRAMS 8 ILLUSTRATIONS ARE NOT TO SCALE. Shut Down Once you find a pellet brand that bums well,continue using this brand. High ash fuel increases the frequency of insert cleaning.Fuel with an Normal-To turn the insert off,turn the heat selector knob to off.The excessive moisture content may jam the auger assembly. fans will continue to operate until the control board completes the shut down cycle. Corn Fuel PowerOutage-lithe insert lases electrical powerforlessthan 10seconds Shelled corn can be burned in the Winslow P140 insert when it is mixed It will continue to operate.If the power loss is greater than 10 seconds, with wood pellet fuel(see Fuel Specifications on Page 7).The mixture the insert will go into the ignition sequence and normal operation when can contain a maximum of 50 percent corn. Burning corn may create the power is restored.lithe insert is connected to a thermostat,the insert more ash than wood pellets and may necessitate the need to clean the will not start the Ignition sequence until the thermostat calls for heat Bum-Pot and glass more frequently. Paint Curing CAUTIONS This insert has been painted with a high temperature metallic paint. It INSTALLATION AND REPAIR SHOULD ONLY BE PERFORMED leaves the factory dry to the touch,but completes the curing process as BY A QUALIFIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO the insert is used.The paint will cure during the first few times the insert SERVICE THE APPLIANCE YOURSELF. is burned.Also some parts of the appliance may be lightly coated with machining oil.Ventilate the house during these first firings as the paint Avoid overfiring the Insert - do not hand feed pellets to the and oil give off carbon dioxide and unpleasant odors.It is recommended that persons sensitive to an Imbalance in the indoor air quality avoid the appliance. insert during the curing process. Never use gasoline, gasoline-type lantern fuel, kerosene, Convection Blower Operation charcoal lighter fluid, or similar liquids to start or fresh up a fire in this heater. Keep all such liquids well away from the YourWinslown'P140insert comes equipped with atemperatureactivated heater while itis in use. convection blower that extracts heat from the insert. After the Insert warms up,a heat activated switch will turn the fan on.The speed of the For your safety, do not install or operate your Winslow PI40 fan varies with the burn rate of the insert.The fan will continue to extract insert without first reading and understanding this manual. heat after the insert shuts off and until it is cooled down. Any Installation or operation of the appliance deviating from Operating Sounds that which is stated in this Instruction manual WILL void the warranty and may be hazardous. As the Winslow PI40 Insert is burning,a number of normal operational sounds may be heard.Pellets can be heard sliding down the auger tube Due to high temperatures, the Insert should be located out of and into the Burn-Pot.Also,the motor powering the auger can be heard traffic areas and away from furniture and draperies. Children as the control board calls for pellets.Occasionally a loud noise can be and adults should be alerted to the hazards of high surface heard as the auger cuts a pellet in half.When the blowers come on,the temperature and should stay away to avoid burns or clothing sound of rushing air may be heard.The lower the burn rate the slower ignition.Young children should be carefully supervised when the fan operates.Hourly,the combustion fan will blow at a high speed they are In the same room as the Winslow PI40 insert.Clothing to clean ash from the Bum-Pot or any other flammable material should not be placed on or near Pellet Fuel the Insert.Any grill,panel,or glass removed for service MUST be replaced prior to operating the insert. Pellet fuel is made from sawdust and scrap wood from many different species of wood.Pellets are either 1/4"or 5/16"in diameter and vary in Do not operate appliance with the glass front removed,cracked, length(see Fuel Specifications on Page 7).The Winslow P140 insert will or broken.Replacement of the glass should be done by a quali- bumeither diameter pellets.Pellets made from hardwoods contain more fied service technician. ash than those made from softwoods.Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the Bum-Pot. IHP, its employees, or any of its representatives assume no Try burning various brands of pellets until you find one that burns with responsibility for any damages caused by an inoperable,Mad- minimum ash and clinkers. equate,or unsafe condition as a result of any improperoperation, service,or installation procedures,whether direct or Indirect. The appliance,when installed,must be electrically grounded in accordance with local codes or,in the absence of local codes,with the National Electrical Code,ANSI/NFPA 70-latest edition. 21 CLEANING AND MAINTENANCE ,`-i`,'i.�s"L-.-'-.;``: . High Side 01 Bum-Pot —e• Towards Front Of Insert IMPORTANT CAUTIONS: • UNPLUG POWER CORD AND ENSURE APPLIANCE IS COLD _ BEFORE PERFORMING ANY MAINTENANCE WORK. • Some brands of pellets produce more ash and clinkers than others.Therefore the frequency of performing the following cleaning procedures depends to a great degree on the quality of the pellets burned. A • Not cleaning this unit will cause It to burn poorly and will ,►� void your warranty for this appliance. Figure 35 • When removing ash build-up,use an approved ash vacuum only.A cleaning brush can be used to loosen any ash build-up Cleaning Glass before vacuuming. DO NOT USE A STANDARD HOUSEHOLD VACUUM OR "SHOP VAC"AS THE FILTERS WILL LEAK THE CAUTION: Do not open the front door when the fireplace Insert FINE PARTICLES OF ASH INTO THE HOME. is hot.To open the door,follow the first two steps listed in Front Door Removal on Page 25, Clean the glass using a soft cloth • THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND or paper towel and a household glass cleaner or gas stove REPAIR FOR PROPER OPERATION.IT IS AGAINST FEDERAL window cleaner.A commercial glass cleaner designed for stoves is REGULATIONS TO OPERATE THIS WOOD HEATER IN A MAN- recommended.Do not use abrasive cleaners.A damp cloth with a HER INCONSISTENT WITH OPERATING INSTRUCTIONS IN small amount of ash from the firebox can also be used to clean THIS MANUAL. the glass. Required Cleaning Schedule After Number Of Bags Burned: Inspect Gaskets Bum-Pot=10 bags Inspect the condition of the rope gasket around the door and window Flue passageways=50 bags periodically,and replace if necessary. Inspect the die-cut gaskets on the Flue Fan=100 bags access covers(B and C in Figure 46A)and replace if necessary. Blower=100 bags NOTES Cleaning the Heat Exchanger • Cleaning schedule will vary depending on quality of pellets used. (Recommended Frequency of 2 days to 2 weeks') Burning high ash pellets will require more frequent cleaning. • Using a drop cloth is recommended as some ash may spill onto the CAUTION: Do not operate the heat exchange scraper when the floor during the cleaning process insert is hot.Located at the center of the Grill on the top front of the insert is a bent rod that is attached to a scraper on the heat Burn-Pot Cleaning exchange tubes.To remove ash build-up and maintain efficient (Recommended Frequency of 1-7 days') heat extraction from the insert,this rod should be pulled in and out at least weekly. The combustion fan comes on at high speed once an hour to blow the byproducts of combustion out of the Bum-Pot However,the Bum-Pot Cleaning the Flue Gas Passageways should becleaned morethoroughiyafterbumingaboutlO bags of pellets. (Recommended Frequency of Yearly') The Bum-Pot has a number of holes in the bottom and sides that provide combustion air to the pellets.The extreme temperatures in the Bum-Pot Cleaning the flue gas passageways should be done at least once a year. can cause the impurities in the pellets to form ash and clinkers.When Buming high ash pellets may require this cleaning to be done more often. the insert is cool,open the front door and lift out the cast iron Bum-Pot Clean these passageways only when the insert and ash are cold,do not Scrape the inner bottom and sides of the potwithascrewdrivertoremove start a fire in the vacuum cleaner by vacuuming up hot ash. all ash and clinkers from these surfaces.Make sure all the holes in the pot are open.Place the Bum-Pot in the hole from which it was removed. On each side of the insert there are two access covers(see B and C in Make sure the high side of the pot Is rotated toward the front of the insert Figures 36A and 36B)that can be removed by unscrewing the two 5/32" (see Figure 35).Push the Bum-Pot down so surface A is tight against alien head screws.Insert a cleaning brush in the openings to loosen any the steel supporting the pot.Do not substitute any other grate or pot for ash build-up and use an approved ash vacuum cleaner to remove the use in this insert loosened ash.Reinstall the covers when cleaning is complete. 'Burning fuel with a high ash content or an improperyadjusted damper may require more frequent cleaning and stove maintenance. 22 NOTE DIAGRAMS a ILLUSTRATIONS ARE NOT TO SCALE. Flue Passageways Cleaning Procedure (Recommended Frequency of Yearly) Right Side View 11 B 1.Open both the right and left side door to locate side flue passageways (see Figure 36A). 2.There is one upper and one lower,1"x 2",flue passageways on both . the left and right sides(see Figures 3M,36B and 36C). • 3.Using a 5/3r alien remove alien head screws on each cover to access the flue passage way cavities. 4. Using an ash vac,clean out both flue passageways on both the left and right side of the insert starting at the top then going to the lower. 5. Once the flue passageways are clear of ash build-up,reinstall the four cover plates. • A WARNING �� DO NOT USE BRUSH ON HOT STOVE 1 ' `, LA; ° B=Upper flue Passageway w C C=Lower Flue Passageway .,,iiiii Figure 36C I Cleaning the Combustion Blower (Recommended Frequency of 1 year or after every 100 bags of fuel used') , '� 0 To clean the combustion blower,unplug the insertfrom the power source and remove the six nuts labeled A in Figure 37with an 11/32-wrench. B After removing these nuts,the motor with fan attached can be at'cr from the fan housing.The fan blades and the fan housing can be vacu- SideI i , umed once the motor is removed.When reinstalling the motor,a new Door 1 gasket may need to be installed between the motor and the fan housing. To complete the reinstallation,place the motor back on the fan housing dee ib, �` and reinstall the six nuts.Make sure the motors green ground wire is �_ secured under one of the nuts. Figure 36,1 Cleaning the Vent Pipe (Recommended Frequency of Yearly) M Soot and Flyash: Formation and Need for Removal II B The products of combustion will contain small particles of flyash.The flyash will collect in the exhaust venting system and restrict the flow of the flue gases.Incomplete combustion,such as occurs during start-up, 1 shutdown,ar incorrect operation of the room heater will lead to some Left Side View soot formation which will collect in the exhaust venting system.The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary.Sweep the pipe as needed. The insert has a clean-out box to which the flue pipe or flex pipe is at- �� tached.To access the clean-out box,remove the right side surround panel and right door.Figure 37shows the box in the upright position attached ir to the flecu ring.Figure 38 shows the box fromo theo bottom,pen revealing the latch securing the box door.Pull the latch down to open the box When .: Ilk it I t the ash is cold,use a vacuum cleaner to remove the ash from the box. i Refasten the box door by rotating the latch handle up. 11 g 'Burning fuel with a high ash content or an improperyadjusted damper may require more frequent cleaning and stove maintenance. Figure 368 23 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE. 0 B\A T o tt t. �� ID Slide to the side ii ii oil, ' to remove. •\ `•( i to 11111r, I liTi d A V:1 I TSL ippopfr Ny*: 0 11 Figure 37 l OD Top to Figure 39 Rotate Latch Proof of Fire Switch Handle (Recommended Frequency of 1 year or after every 100 bags of fuel used') 1, I This switch needs to be removed and cleaned after every 100 bags of fuel burned. Qt'� Cleaning Procedure: � Flo", 1. UNPLUG STOVE! Ir.. 2. Locate the switch on the combustion blower(see Figure 44). Figure 38 3. Using a flat-head screwdriver, remove the 2 screws which secures Bottom the switch to the blower housing. 4. Using a dry cloth,wipe off any flyash build-up on the sensor portion of the switch. 5. Reinstall switch. Ensure wires are properly connected to the switch and the connectors are not making contact with the blower housing. Removing the Ash from the Firebox Close side panel. (Recommended Frequency of 2 days to 2 weeks) CAUTION: Do not remove the ash when thea )tante or ash NOTE:Failure to clean the proof of fire switch when needed may PP result in nuisance shut-downs. When heavy ash, creosote or soot Is hot. To remove the ash, swing open the left and right side are built up on the proof of fire switch,it may require cleaning with doors and open the front door.Vacuum or scoop out the ash on a medium abrasive pad or sheet. These heavy build ups insulate the the bottom and side of the firebox. heat sensing area of the switch and keep the switch from functioning as intended. CAUTION:Disposal of Ashes-Ashes should be placed in a steel containerwith a tightfitting lid and moved outdoors immediately. Adjustable Hopper The closed container should be placed on a non-combustible floor or the ground,well away from all combustibles materials, The Winslow,"PI40 insert is shipped with the 55 pound hopper.With pending final disposal.If the ashes are disposed of by burial in the larger hopper installed,that part of the insert that slides into the sail or otherwise locally dispersed,they should be retained inthe fireplace is 22-12"(572 mm)high.For installations in smaller fireboxes, closed container until all cinders have been thoroughly cooled, the hopper is adjustable dawn to a height of 19"(483 mm).To adjust the hopper to its lowest height of 19"(483 mm),remove screws C around Cleaning the Convection Blower the hopper lid and lift the lid off.Next,remove the screws D around the hopper extension and remove the extension.Place the lid back over the To clean the convection blower,remove the left side door(seethefollowing hopper and reinstall the screws securing the lid. page).Disconnectthe insert power cord from the electrical outlet.Loosen the two screws(A in Figure 39)securing the blower to the blower duct. To adjust the hopper height between the maximum and the minimum, Slide theblowertowardtheoutsideoftheinsert-disengagingitfromthe remove screws 0 and slidethe hopperextension(with lid attached)down blower duct.Avacuum can be used to remove any dust accumulation on around the hopper bottom to the height desired.The extension can be the blower's blades or inside the blower duct.Caution should be used not lowered atmost2-12"(64mm).Reinstallthe self-tapping screwsthrough todamagetheblowersbladesduringcleaning.Beforereinstalling,vacuum the holes in the extension(creating new holes in the hopper bottom). out the blower housing and flue passageway leading to the combustion "Burning fuel with a high ash content or an improperly adjusted damper blower To reinstall the blower,slide the blower back Into the retaining may require more frequent cleaning and stove maintenance. lip B and retighten screws A. 24 NOTE DIAGRAMS a ILLUSTRATIONS ARE NOT TO SCALE. Hopper Extension I� \ in � p Or S ,,____.0 _, ii ,i0 ��„_ :_:. -mod It. � IL P_.to ,,,) � ���A /�,� 1I g '� Front Door j Figure \�_ �/ g Figure 41 Front Door Opening and Removal CAUTION: Do not open the front door when the insert Is hot. To remove the door,swing the left and right side doors A open. Pull \ the front door handleand B tthe fronand n the frontFigure 41( e open.Lift 2 the front door up and off the hinges as shown in Figure 41(see C).To 1 reinstall the door repeat the steps in reverse order. Side remove Removal / To remove the door, OOP -� 1.Swing the door open I Side1:1 ` 2. Lift the door up,and Door 3. Pull the bottom of the door out and down-pulling the top hinge pin 1le�l ,tout of the retaining hole in the top hinge bracket pi ', To reinstall the door,slide the pin on the top of the door up and into the 3 will �1 hole in the upper hinge bracket Slide the pin on the bottom of the door d 400 II D ,I into the hole in the pedestal base and rotate the door closed. -, �� Figure 42 25 NOTE DIAGRAMS&ILLUSTRATIONS ARE MOT TO SCALE. COMPONENT INFORMATION''. "', r -=. :__' ::„f,; I The following is a list of components and their functions. i- Igniter-The Winslowt P140 insert comes equipped with an automatic PI igniter for lighting the fuel when the insert is in the lighting mode.The igniter superheats air that is pulled through the Burn-Pot by the combus- tion blower to light the fuel.The Igniter remains energized for the first seven minutes of the lighting sequence. It Vacuum Switch-The Winslow PI40 insert has avacuum switch located bis ail a in lee door,fxacrea a to the bron(doer ei Figure r a Il tc ed ��!_�fselehevthemewitcrestedbythefrnntdusebeingserboaolIntoa .flue,the vacuum switch will sense it and cause the insert to o Into a 114 shutdown mode. Auger and Auger Motor-The 1.25 RPM auger motor(B in Figure I`1\ 22)turns the auger lifting pellets up the auger tube.The pellets are then �� /� ` 40 -). dropped down a tube and into the firepoL The auger is controlled by the II [ik:1`��� \y control board. ` N1. Y1/ Over Temperature Snap Switch-(Opens at 225°F)This switch Is installed on the convection blower(see C in Figure 45)and shuts the insert down if it senses excessive temperatures.This snap switch has a \ reset button on it and will not allow the insert to start up until the reset Combustion button has been pushed. Blower Proof of Fire Snap Switch-(Closes at 140°F)This switch is installed Figure 44 on the combustion blower and shuts the insert down if it does not detect fire in the Burn-PoL Convection Blower Snap Switch-(Closes at 120°F)This switch is installed on the right rear of the firebox and turns the convection blower on when the insert gets up to temperature. Hopper Lid Switch-It is located as shown in Figure 43,on the back left side of the hopper(on the inside of the hopper). It detects whether 9 I the hopper lid is open and will turn off the auger motor if the hopper lid is not properly closed. When opening the hopper when refueling,do not allow the hopper lid to remain open too long or the fire may extinguish. I' NEVER DISCONNECT OR BYPASS THIS SWITCH FOR ANY REASON. kri Hopper Lid Switch Jeke ..41% Ill\V 'o l .NWI�r=y fi � — fit a A llliIt� Figure 45 Roam Air (Convection)Blower Figure 43 26 NOTE DIAGRAMS&ILLNSINMTIONS ARE NOT TO SCALE. Draft Adjuster-Adjustment Procedure After the draft adjuster is adjusted, re-evaluate the appearance of the flame.It may be necessary to continue adjusting it in increments until The Winslow",PI40 insert has a draft adjuster located at the right side proper combustion is achieved (the flame should become a brighter of the insert directly in front of the combustion blower.Should the insert yellow and begin to'dance"). installation require long runs of vent pipe,a situation may be created excessive combustion air is flowing through the firebox and Once the draft adjuster has been properly set,and if the routine main- wherecausing the fuel to burn faster than it can be delivered to the Bum-Pot tenance is performed as needed,the draft adjuster should not require Should this happen,the draft can be slowed down by the adjuster.The readjustmentstandardohigh unless you are changing case from a premiumt gradermay pneed eedt o a to insert is shipped with the in the fully open position.To slow the emoved or tash pellet,in ofwhthe tov the draft raevent t need a- PD adjusterbe outwardfromcenterofthestovetehelppreventtheaccumula- draft down,loosen the 5/32"alien head screw(A in Figure 46)and move tion of ash or clinkers in the Bum-Pot the adjuster handle toward the center of the insert.Retighten the screw when the desired adjustment is reached. Draft Adjuster A The draft adjuster controls the amount of combustion air that is delivered to the firebox(see Figure 46). It will be necessary to monitor the appearance of the flame during the first 4-8 bags of pellets.If the flame is smoky red or orange with evidence of 0 1 Draft Adjuster soot at the top of the flame,the draft adjuster will need to be adjusted to deliver more combustion air.If the flame is'shot at the higher bum rates,and appears to burn the pellets out of the pot faster than they can be resupplied.or there are significant variations of flame height within a single bum setting,the draft adjuster may need to be adjusted to deliver less combustion air. Figure 46 Wire Entry View Wiring Diagram o Y R W BR II :CAM MC Neutral Block Combustion Blower a'o„^o,itig OR B 6 BL PU B B hGUUL-�7 r7. ■D I Convection Blower MIN1 i W B Cemrection Pfr reel ^ ^ l nB Blower Snap B 1fl switch PU m. ^ ^ Ma BR B 7 j BR Proof of Fire W I Snap Switch —GR n W W I I BR 6 R B W II -'6 R I Vacuum Switch Over Temperature tSnap Switch G Whfta wBlae. (Manual Reset) Auger Motor ''.1 Stripe 4=5 Resistor it Power' manel e n _R I B WiringColorCode B'w/Panel .. I/ Igniter B=Black BR=Brawn Mount Cable BL=Blue OR=Orange Clamp Hopper Lid Switch PO=Purple R=lied W-White G=Green Y=Yellow Figure 47 27 NOTE:DIAGRAMS&ILLUSTRATIONS ME NOT TO SCALE DIAGNOSTIC CODES if the insert operates abnormally,the ready light on the control board will signal the nature of the abnormal operation.The following is a list of pos- sible signals or codes: Ready light is constant red Ignition Failure Ready light flashes red 1 short and 1 long blink Vacuum Switch Open Beady light flashes red 2 shod blinks Proof of Fire Snap Switch Open Ready light flashes red 2 long blinks Over Temperature Snap Switch Open Troubleshooting Ignition Failure-Code-Ready light is constant red and ignite light flashes two short blinks Possible Problem Solution Hopper is out of pellets Fill the hopper with pellets Auger tube was not full of pellets when start button was pushed When cool,empty pellets in Bum-Pot and push start button again Bum-Pot dirty-holes plugged Clean the Burn-Pot Igniter not functioning Replace the igniter Igniter fuse blown Replace 6 amp fuse located on front of the control board Control Board has no Power-When selector knob is turned no lights light up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of control board Wall outlet not energized Check circuit breaker panel Board broken,damaged,or defective Replace the control board Vacuum Switch Shuts Insert Down-Code-Ready light flashes red 1 short and 1 long blink Possible Problem Solution Front door is not sealing Latch or adjust the front door or replace door gasket Flue gas passageways restricted Clean the passageways(see Page 22) Vent pipe restricted Clean the vent pipe (see Page 23) Vacuum hose plugged Clean or replace the vacuum hose Vacuum switch defective Replace the vacuum switch Proof of Fire Snap Switch Shuts Insert Down-Code-Ready light flashes red 2 short blinks Possible Problem Solution Hopper is out of pellets Fill the hopper with pellets Auger tube was not full of pellets when start button was pushed When cool,empty pellets in Bum-Pot and push start button again Snap switch'defective Replace the snap switch "Proof of fire"switch is dirty Clean switch per instructions on Page 24 28 um DIAGRAMS 8 ILLUSTRATIONS ANE NOT TO SCALE Over Temperature Snap Switch Shuts Insert Down-Code-Ready light flashes red 2 long blinks Possible Problem Solution Convection blower not running Blower dirty,blower snap switch bad,or blower broken Flue passageways or vent restricted Clean passageways or vent pipe(see Pages 22 and 23) Snap switch*defective Replace the snap switch* * NOTE: The snap switch has a reset button that must be pushed before insert will function(see Page 26). Orange Sooty Flames-Glass turns Black Possible Problem Solution Bum-Pot is dirty Clean the Burn-Pot Vent pipe restricted Clean the vent pipe Flue gas passageways restricted Clean the passageways Combustion blower dirty Clean the combustion blower Burning improper fuel Burn only wood pellet fuel or corn fuel that meets the fuel speci- fications outlined on Page 7 Pellets not Feeding Possible Problem Solution Hopper empty Fill the hopper Auger jammed Call service technician Flue gas passageways restricted Call service technician Auger motor not operating Call service technician Hopper lid is open Close Hopper Lid Hopper lid switch is faulty Replace hopper lid switch if determined to be faulty 29 REPLACEMENT PARTS:WINSLOW"1;PI40 Contact an IHP dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards. Winslow"" PI40 insert 79040 Door w/glass(No Trim) H6021 Flue Clean Out Box Cat.No pescriotion H5988 Hardware Package H6006 Adjustable Latch Pin H5911 Hopper Door Wire H3111 Ash Clean Out Cover,2 Per Insert 79021 Igniter Fuse 6 Amp,5 Pack H5886 Auger Motor H6005 Igniter Whose Clamp H5921 Auger w/lower Bearing H5891 Overtemp Switch H5875 Blower Snap Switch H6004 Power Cord 145856 Cast Bum-Pot H5887 Proof Of Fire Switch H5899 Clean-out Cover Gasket H3128 Right Flange W/controls Access Door 40" H6019 Combustion Blower H6020 Right Flange W/controls Access Door 48" H5900 Combustion Gasket Housing To Insert H5898 Vacuum Line 12'Piece H5903 Combustion Gasket Motor To Housing H5889 Vacuum Switch H5917 Control Board Access Latch H5976 Wiring Harness H5978 Control Board 148278 Hopper Switch w/Bracket 79020 Control Board Fuse 3 Amp,5 Pack H8279 Hopper Switch Wires w/Resister H5888 Convection Blower H8281 Outer Top for Hopper Lid Switch H5902 Convection Blower Gasket H5984 Decorative Nickel Bars/Upper Body H3112 Door Handle Assembly 30 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE. ACCESSORIES' :c'rF, Door Trim(required-sold separately)(ret Form 07752744 Item No. Cat.No. Model Description 1 79038 P4ODT-B Black Surround Panel Kits(required-sold separately)(rat Form r7FsznMg 2 79034 P4ODT-G Gold Cat.No. Model Description 3 79037 P40DT-N Nickel 79004 p140-FPK2941 29"Ht. x 41"Wd.Black Trim 4 79035 P400T-BHN Brushed Nickel 79005 P140-FPK2948 29"Ht.x 48"Wd.Black Trim 5 79036 P4001-BIN Black Nickel 79006 P140-FPK3341 33"Ht.x 41"Wd.Black Trim 79007 P140-FPK3348 33"Ht.x 48"Wd.Black Trim Grill Finish pet Fwm'n5MM) H7232 PI40-32ZCFK 29"Ht. x 41"Wd.3"Deep• 6 79000 P400-B Black •The threetnchdeepsunuundassematypositionsthe Winslow"'peiletlnsertthreeinches 7 79001 P40G-G Gold tonna onto the hearth which allows the Inertia Nieto a fireplace with a narrowerhont width(Jr minimum). Using the atherslandardemend sizes require a minimum pont 8 79002 P411G-N Nickel fireplace width an; 9 79022 P40G-BN Brushed Nickel - - 10 79039 P400-BIN Black Nickel Pellet Heat Kits 79024 P140-HK Pellet Heat Kit(ret.room 1506033-01) 79026 P140-HK30411 30-5/8"Ht.x 41'Wd.Surround Panels 79027 P140-HK3048F 30-58"Ht.x 48"Wd.Surround Panels 79028 P140-HK3441F41 34.58"Ht.x 41"Wd.Surround Panels 79029 P140-HK3448F 34-58"Ht.x 48"Wd.Surround Panels 75251 GFHKET-B Extended Side Trim Kit,Black pzszo&Aw Door Trim(1-5) 75062 GFHKET-G Extended Side Trim Kit,Gold Inszaem) 75063 GFHKET-N Extended Side Trim Kit,Nickel mosso Surround Trim(ret Form 775279M) 115143 GFT2941-B Trim/Black 29"Ht.x 41"Wd. H5145 GFT2948-B Trim/Black 29"Ht.x 48"Wd. Grill(5-10) H5144 GFT3341-B Trim/Black 33"Ht.x 41'Wd. 115146 GFT3348-B Trim/Black 33"Ht.:48"Wd. 75036 GFT2941-G Trim/Gold 29"Ht.x 41"Wd. • 75038 GFT2948-G Trim/Gold 29"Ht.x48"Wd. 75040 GFT3341-G Trim/Gold 33"Ht.x 41"Wd. 75042 GFT3348-G Trim/old 33"Ht.x 48"Wd. 75037 GFT294141 Trim/Nickel 29"Ht.x 41"Wd. 75039 GFT2948-N Trim/Nickel 29"Ht.x 48"Wd. 75041 GFT3341-N Trim/Nickel 33"Ht.x 41"Wd. 75043 GFT3348-N Trim/Nickel 33"Ht.x 48"Wd. Zero Clearance Kit Cal.No. Model Description 79025 P140-ZCK Zero Clearance Kit(ret Formn527-40 31 NOTE DIAGRAMS a ILLUSTRATIONS ARE NOT TO SCALE. Common Accessories hem Cal.No. Model Description — 79003 P140FS Front Support 41-48'Width/0-8' Height pen Form#n52e54 11 115142 P40L0G Log Set pen form n752294 12 79030 P40BRICK Standard Brick Panel(rer.Tmmpn527$M) 13a 118860 RC-S-1 Remote,Two Button,Timer,On/OH or Timer Made 136 H8861 RCL-S-STAT Remote,LCD Slat,Thermostat, On/on 13c H8865 RC-S-TOUCH Remote,Touch Screen,Thermostat, On/Ott 13d 118840 K1T-RC-G-FIRE Remote,Simple On/OB 14a 118863 WS-S-TMR Wall Switch,Countdown Timer 146 118864 WS-S-TSTAT Wall Switch,Thermostat 15 115907 P4001AG4O Diagnostic Tool(renrwmIn529m 16 12050004 - Cleaning Brush(rer.Foamy 1472OG76) 17 H8159 TSPK-B Touch-op Spray Paint Kit,Black NOTE The roam numbers referenced are Me part numbers at the Instruction sheets Included la tits. 0 k CD h rs aLY 1 ' 1 • s I I C;�+!,3.'a �� : g � ' I ti'wa-3 • 02111111111 y I O 15 18 17 32 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE. Heat Kit Instructions (ref.fern/506033-01) "- "-c :- -- Kit Contents (Refer to Figure 48) ` -- 1 ea.2"lower trim piece(A) 1 ea.1'Insulation Board(B) 2 ea.1/2"x 10-24"screws(C) 1 ea.Instruction Sheet Pellet Heat Kit Cat.Na. Model Description - 79024 P140-HK Pellet Heat Kit Figure 49 NOTES • This kit can be used in conjunction with a Zero Clearance Kit(Cat. • Na 79025). - 4 • 14&- **c. yc • The heat kitalsorequirestheuseofthesurroundpanelsand trim piec- • '_ • es fisted below(sold separatey). - Pellet Heat Surround and Trim Kits(sold separately) 79026 P140-HK30411 30.5/8"Ht.x 41"Wd.Surround Panels *4 L• - 79027 P140-HK3048F 30-58"HI.x 48"Wd.Surround Panels g =: Remove 79028 P140-HK3441F41 34.58"HI-x 41'Wd.Surround Panels Figure 50 79029 P140-HK3448F 34-58"HI.x 48"Wd.Surround Panels 75251 GFHKET-B Extended Side Trim Kit,Black p752oeMi 75062 GFHKET-G Extended Side Trim Kit,Gold(775208M) _ •, 75063 GFHKET-N Extended Side Trim Kit,Nickel(77520811) T Tools Required — 5/32 alien wrench • /° t 1. Install the 2"lower trim piece-Fasten the 2"trim piece underneath the base of the front of the insert as follows;use a 5/32"alien wrench 1-•^ or T-handle wrench to secure the 2 screws(see C in Figure 48)pro- "7 "'�"� vided,one at the left side and one at the right side base of the insert 1 NOTE:This process will be simplified by very cautiousy tilting the Figure 51 Leveling Bolt ��4^ ' insert back(see Figure 49). 2. Install your four leveling bolts(provided with the appliance).Open the main front door and remove the two bolts in the front right and front ,A left of the bottom of the fire box see Figure 50. NOTE:Placing a level on the inserttop is recommended to ensure yourinsertis level.Again with the insert very cautiously tilted back, insert your four leveling -- bolts approximately 2-1/16"(52 mm)into the holes provided at the bottom of the insert(see Figure 51). - — ---— --- 3. Set the insert on the insulation board.Now that the insert is level,place Bottom of your insulation board in place where the insert will be installed and Insert set the P140 insert aver the insulation board so the two front leveling legs line up with the two cut-outs in the front of the insulation board (see Figure 52).Your PI40 heat kit is now installed. R There are 2 cut-outs which provide Figure 52 clearance far leveling legs. a .M . Figure 48 Vi,, 33 NOTE.DIAGRAMS&ILUST AT1ONS ARE NOT TO&CALE. Pellet Insert ZC Kit Assembly NOTE:Top or rear vent? If you will be venting out the top then you will (ref.form 1775277M) install the block off plate(Fin Figure 53)onto the lower back panel(A) in the spot that is marked Y in Figure 53. If you are venting out the Kit Contents back you will install the block off plate(F)onto the top panel(D)in the (refer to Figure 53) spot that is marked y'in Figure 53.You will use tourof the sheet metal screws provided to attach the block off plate(F). 1 ea.Back panel(A) 1 ea.Left side panel(B) Installation Instructions 1 ea.Right side panel(C) 1 ea.Top panel(D) 1. For a rear vent termination, remove the flue clean out box on the 1 ea.Access panel(E) PI40 pellet insert by removing the three screws(1 on top and 1 on 1 ea.Flue block off plate(F) both the right and left side)that hold it in place.Using these same 2 ea.Rue Standoffbrackets plate (F-marked S screws,Install the rear vent adaptor(L)in place of the flue clean out 2 ea.Standoff brackets(H)-marked T box(see Figure 54). 1 ea. Back Stand-off Bracket(I)-marked B 26 ea. 1/8"x 1/2"Screws(J) 4 ea. Door Washers(K) 1 ea. Rear Vent Adaptor(L)* " The rearventadaptor(catno.H5f47)isonyrequiredforrearventapplications and must be ordered separatelyI 13 Cat No. Model Description 79025 P140-ZCK P140 Pellet ZC Kd r• � 0 a • a Figure 54 0 0 I 2. When installing the rear vent adaptor(L),ensure that the flat edge is directed towards the inside of the stove(see Figure 55). G a= %ao .1 H " :irri5r1 I • w, JKens LQ - © e �C l% 1 . � Figure 53-Kit Contents e�1�, Al q I . Tools Required j - � - Flat Edge 1/4"Nut Driver,1/8"Drill t — IMPORTANT NOTE:ALLTHESTAND-OFFS PROVIDED IN THIS KIT MUST 11: " • BE INSTALLED ON THE PANELS PER THESE INSTRUCTIONS.THEY ARE • REQUIRED TO ENSURE PROPER CLEARANCES. BEFORE INSTALLING THE APPUANCE REVIEW ALL REQUIREMENTS IN Figure 55 THIS MANUAL PROVIDED WITH THE APPLIANCE.ALL WARNINGS AND PRECAUTIONS IN THIS MANUAL APPLY TO THESE INSTRUCTIONS. DETERMINE THE VENT CONFIGURATION.FOLLOW INSTRUCTIONS IN THE INSTALLATION AND OPERATION MANUAL AND VENT MANUFAC- 3. Assemble the perimeter(see Figure 56)-)Isinn nntv the bottom 2 TURER'S INSTRUCTIONS. holes on each side screw the left side panel(B)and the right side panel(C)to the back panel(A). DETERMINE THE FLOOR PROTECTION REQUIREMENTS. FOLLOW INSTRUCTIONS IN THE INSTALLATION AND OPERATION MANUAL. IF ANYTHING OTHER THAN A MASONRY HEARTH IS USED WITH THE WINSLOW FIREPLACE INSERT,YOU MUST USE HEAT KIT, CAT.NO. 79024-SOLD SEPARATELY.IF A MASONRY HEARTH IS USED IT MUST EXTEND THE FULL WIDTH AND DEPTH OF THE ENCLOSURE AND TO THE FRONT AS SPECIFIED IN THE INSTALLATION AND OPERATION MANUAL. 34 LI D - 0 - - B I I_/ 0 Bottom 2 holes on each side -- , 4t, ,ss?;�T- ;9 3 . - . a �J b Figure 56 4. Install the top panel(0).Place the top panel(D)on top of the pe- Figure 58 rimeter panels(A,B,and C).Using only the three holes along the left and right side of the top panel(D),screw panel (D) onto the side panels(A and B).The 3 remaining holes along the back of the 6. Install the side stand-off brackets(H)and rear stand-off bracket(I) top panel(D)will be used in Step 7. in the same manner ex-plained above.Figure 59 below shows these stand-offs installed. �: i � �s � - a Figure 57 �lil 5. Install the top stand-offs(G).There are 2 standoffs on the top panel • (D). Install them by taking the lip of the standoff and sliding them y into the slots(a and b)then bend them down. Using the sheet metal — screws provided,screw the standoffs(G)into the holes provided. 2r ,�,.- :•,•;-•• t Figure 59 35 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE. 7. Remove the 3 screws located across the top of the pellet hopper(see 9. Install the access panel(E)by screwing it onto the right side panel Figure 60). (C),using four of the sheet metal screws provided. — - - -• A #S 1 s' i i i 4:, . . t ti . al ". , "r' -- ..= Figure 62 Figure 60 -- 10. Final step:Install the 4 door washers(K),using 4 of the sheet metal 8. Set the assembled ZC box near the back of the stove and pull the screws provided,insert Iwo on each lower side of your ZC box(shown power cord,located in the lower rear of the stove,through the rubber in the FigureS3).You are now readyto install your P140 pellet insert, grommet at the bottom of the back panel(A).Now,pull the wiring follow all vent clearances stated invourInstallationand°aeration harness through the rubber grommet located towards the bottom Manual and the vent manufacturers instructions of the right side panel(C)(see Figure 61).Slide the ZC box against the back of the stove and reinstall the 3 screws removed in Step 7 through top panel(0)and into the stove. i A-------\ f i • ,p 4 q'' ( L� - - Figure 63 Figure 61 36 MOTE DIAGRAMS&ILLUSTRATIONS ARE NOT I0 SCALE. ZC Framing Dimensions for Combustible/Floor Top View 1: in 1C Exhaust I Ca 8-1/4" 1 .� �` (2___410mm) Front 9-1/8" 39" (232mm) (991mm) = = Front View Exhaust NC Intake Power Cord + + 4 6- 4" 4" 3.12" I (172mm) (102mm)) (8 p U_f �-264mm 19.12" ( 64mm) • 25.12" (495mm) (648mm) Side View 1 Outside Air Intake *bow i 2942" I1ii __`" (749mm) � salmi A/C Power r Pr:. Exhaust i•iS.■ Figure 64 I . 16-1/8" (410mm) 37 NOTE:DIAGRAMS S ILLUSTRATIONS ARE NOT TO SCALE. • ZC Framing Dimensions for Non-Combustible Hearth/Floor Top View 8.1/4" 1 _-_� (210mm) Front 9-1/8" 39" (232mm) (991mm) = Front View Exhaust A/C Power Cord Intake 3"(I6mm) 2-12"(64mm111 II(12211mm) } t 10-3/8" `1—(264mm)-1- 19.1/2" 25-1/1" (495mm) Side View (648mm) IOutside Air Intake 11 �: 28" ) 111161111111111111111PSMIgik • A/C Power r " • Exhaust 1•■-1.■ Figure 65 16.1/8" (410mm) 38 MOTE DIAGRAMS&LLUSTNimONS ARE NOT TO SCALE. r.iiieg:hu.4:I\:ii\•iiii/a:a\•.riiLee?N•rrr rl NHrrr.I NNrbrlNNrbr M.Nrrr•I Y:i\•\•iri4:e (,,I0"1 011iInnovative Hearth Products ironstrlkeTM Pellet Stove and Insert • Limited Lifetime Warranty tigl ,.�> �<<`'= N''.. THE WARRANTY ,r•: Innovative Hearth Perotlucts clip•)Dmited LOetlme Warrsnrywarrents your IronStrike"'brand Delleffueled stove or insert('Protluct')to be bee from defects in materials and C'•'•':•' workmanship at the lime of manufacture.The Product body,heat exchange tubes and ceramic glass cony Ne Limited Lifetime Warranty.Ceramic glass carries the Limit C!1:;: K(.; the into ed fetime Inst th�cedod andgwhil UeP oduct Tema sat the site of Meo nal nsta oto IHP vng atMs ro6a tlefepavemm�e asorwo red comp nems.��\ �!�� the Dmtted Lfetime Warton p option,repairor re aceSic covered components. ti•J 1,, If repair or replacement is not commercially practical,IMP will,at its option,refund the purchase Dolce or the wholesale Dnce pit ma lHP Product,whichever is applicable. ,,.•� ��� IMP will also pay IMP prevailing labor rates,as determined in its sole discretion,Incurred in repairing or replacing such components for up to five years.THERE ARE EXCLU- fil'.3 !/till: SIONS AND LIMITATIONS to this Limited Lifetime Warranty as described herein. g'�� \� " COVERAGE COMMENCEMENT DATE ���:•:;� Warranty coverage begins on the date of installation.In the case of new home construction,warranty coverage begins on the date of first occupancy of the dwelling or six ❖:':' /� months after the sale of Ne Product by ang independent IHP dealer/distributor,whichever occurs earlier.The warranty shall commence no later than 24 months following $5!�� 11(/(((j the date of product shipmentfrom IHP,regardless of the installation or occupancy date. ;�����1//�/► \\`\�` EXCLUSIONS AND LIMITATIONS This Limited Lifetime Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained In accordance with the printed s.4::' instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practicer < �>> This warranty is nOrrtreneferehle and extends to Me original owner Dory.Thern Product must De purchased Mrough a fisted supplier of IMP and proof of purduse must be .,;.••� '� praw0ed,The Pradum body and heat exchange tubes rorty the Dmited Lifetie Warranty from the date m installation.Vets components,trim components and paint are(c•:c excluded from this Limited Lifetime Warranty.The following do not carry the United Lifetime Warranty bra are warranted as follows: Accessories—Repair or replacement for90 days from the date of installationCast iron hum out-Replacement tar Ove years from the dateofinstallationElectrical components—Repair or replacement for two years from the date of installation '(11:4� Firebrick/refractory—Replacement for 90 days from the date of installation(�j; Gaskets—Repair or replacement for one year tram the date of installation �•1�`` Gold A nickel plating-Replacement for two years from date of installation.Excludes tarnishing =) C. ••••; Steel hum grate-Replacement for two years from the date of installation Lags—Replacement for 90 days from the date of installation .. Labor—Prevailing IHP labor rates apply for the warranty period of the component (IA �3. C{•4. Pelsnotothewiselistedwrya90daywarantyfremthedateofinstallatlon. <AIMWhenever practicable,IHP will provide replacement parts,N available,for a period of 10 years from the last date of manufacture of the Product. .N.? till IMP will nm be responsible for.(a)damages caused by normal wear and tear,accident,riot,fire,flood or acts of God;(b)damages caused by abuse,negligence,misuse, 11 ,.;•�: or unauthorized altersnpn or repair o1 the Product affecting hs stability or performance(The Product must be subjected to normal use.The use m fuels miter Scan Mose •.,•� ••d:•. outlined in the operation manual provided wM the Produmwifl void all warranties and liabilities.);(c)damages caused byfailing to provide proper maintenance and ser iced:: in accordance cats Me instructions provided with Me Product(d)damages,repairsor inefhuency resulting bora faulty inslagaSan or application uf Me Product rivrl <t �; This Umrted Dfetime Warranty covers pity Darts and labor as provided herein.In no case;act! MP be responsible for matenals,components or construction which ora nm r �/ Cc:::.: manufactured or supplied by IHP or forthe labor necessaryto install,cepa roc remove such materials,components or construction.Additlpna utility bills intoned duo to any malfunction or defectin equipment are nm coveretl by this warranty.All replacementor repair components will be shipped FOB.from the nearest mockmgc IHP factory. e. LIMITATION ON LIAed111 Y p�j�, /\/\SCK, Itisexpressly agreed and understood that IHP's sole obligation and the purchasers exclusive remedy under this warranty,under any other warranty,expressed or Implied, .� \�,:: or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,as specified herein. p 0 / In no event shall IHP be bable far any indtlenW or consequential damages caused by defects in the Product whether such damage occursor is discovered before circa:er \(({�; repairorreDlacemeM,and whethersuch damageis caused by IMPS negligence.IMPhas notmade andtices nm make any representation orwananrymfimess forapartiar 44•,�� `..i use or purpose,and there is no implied condition of fitness for a particular use or purpose. ��, IHPmakes no expressedwarrarrties except as stated in this Limited Lfetime Warranty.The duration of any implied warrantyislimitedtothe duration of thisexpressed warranty. C No one is authorized to change this United Lifetime Warranty pito meati for IHP aM other obligaton orliabiliry in connec on with Me Product Some slates and prov noes tit?? <�.y. do opt allow Me exclusion or limnation uf incidental or consequential damages,so Me above limitations or exclusions may oat appy to you.The provisions uf Mis United .. •> (()* Dfenma Warranty are In addition to and not a modification of pr suhtrachon from arty staMory warranties antl ether nghts end remedies Drowtled by law. INVESTIGATION OF CLAIMS AGAINST WARRANTY ��. .') IHP reserves Me right tp investigate arty and all claims against Mis limited Lifetime Warranty and to decide,in its sole discretion,upon the method of settlement. ee 4111 To receive the benefits and advantages described in this Limited Llfetime Warranty,the appliance must be installed and repaired by a licensed contractor approved by!HP.C„(��' Co rtactIHP at the addressprovided herein M ob ain a kstinq of approved dealers distributors.HIP shall In no event be responsible for any warranty work done by a ,'�� contractor that is acct approved wftheut Orsi ohtaininp IMP's prior written consent. HOW TO REGISTER A CLAIM AGAINST WARRANTY ll In order for any claim under this warranty to tib valid,you mustcontact the IHP dealer/distrrbmpr from which you purchased the product If you cannot locate the dealer/ ••�� PS K(T� Nsmbmor,Men you must notify IHP N canting.IMP must be notified m Me claimed defect in writing wiMin 90 days m the date m failure.Npprrs should be directed to the S;, '<' '•�••••• IHP Warranty Department at 1503 Elm Hid Pike,Suite 108;Nashville,TN 37210 or visa our website at V V,IRONSTRIKE.US.COM. > oo 000 000 (li01l;...•.•.•.NUVVa•'. .• ��V/�•':• •��VV\IL�''•• `;vVValp'••• �\VV/� •♦�• •`NVvVer':::{:`:•��Vpa•�•;�i';•'`�Jyi :`��j: •.`v�'• U�:`v�'..:`v�e.'••U�• .' '•� -"Ni1 1i „M�;e•o}:•S,i: _ :mit-•.•:: i •-::•J:6.• :iii. _•i0•.. Y�O•::♦:•�:V�p�,•••••_Nkt*Egs••NiV •••1ti_{ i _•_D,�li.f••Lw, ••O ..: U 39 Printed in USA.®2013 Innovative Heats Products LLC Innovative Hearth Products P/N 900215-00,Rev.NC 12/2013 1508 Elm Hill Pike,Suite 108•Nashville,TN 37210 WARRANTY Normally,all parts should be ordered through your IHP distributor or dealer.Parts will be shipped at prevailing prices at time of order. Your pellet insert is covered by a limited warranty(provided with appli- ance). Please read the warranty to be familiar with its coverage. When ordering repair parts,always give the following Information: Retain this manual.File it with your other documents for future refer- 1.The model number of the appliance. ence. 2.The serial number of the appliance. 3.The Part Number. PRODUCT REFERENCE INFORMATION 4.The description of the part. 5.The quantity required. We recommend that you record the following important information 6.The Installation date of the appliance. about your fireplace. Please contact your IHP dealer for any questions or concerns. If you encounter any problems or have any questions concerning the installation or application of this system,please contact your dealer. REPLACEMENT PARTS IHP See Page 30 for a complete replacement parts list Use only parts sup- 1508 Elm Hill Pike,Suite 108 • plied from the manufacturer. Nashville,TN 37210 visit us at www.IronStrike.us.eom Model Number Serial Number Installation Date Dealer's Name Dealer's Phone Number NATIONAL We recommend that our pellet hearth NAnorul- Nous recommandons que nos poeles e 'Ns-mum. products be installed and serviced by CE'Ns-mum. boulettes soient installer et que I'entre- NFI professionals who are certified in the U.S. NFI tien soit effectue par des professionnels by the National Fireplace Institute (NFI) certifies,aux Etats-Unis par le National as NFI Pellet Specialists or who are Fireplace Institutes(NFq,et au Canada certified in Canada by d par le Wood Energy d CERTIFIED Wood Energy Technical Waal Energy TechnlcalTwining CERTIFIED Technical Training wa.d lae gy TechnicalTroining weeeen,wt.t a Training (WETT). wwwelk.rtleedma (WETT). ......, ... NP reserves the right to make changes at any time,without notice,in design,materials, specifications,and prices,lace and also ito rmati onnue colors,styles,and products.Consult your local distributor for fireplace code information. ll VIII 111111111111111111111111111 INNOVATIVE HEARTH PRODUCTS Primed in139-0 2014 Rev.InnovativeA, 5Hearth Products 40 PIN 900139-00 Rev.A,052015 1508 Elm Hill Pike,Suite 108•Nashville,TN 37210 P900139-00