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.O,g'YAii- Office Use Only 1 `tr •• :` 0: -Permit# OH t Amount (Q 0 - ':N ,Ar rA,, Cs "4 v' ` _%"`�........c(a.. S e� :'Permit expires 180 days from V� issue date EXPRESS BUILDING PERMIT APPLICATI Ir----- ..--, , TOWN OF YARMOUTH Yarmouth Building Department i 1146 Route 28 q llI, ,,r--.,,,,-.77____3,__H South Yarmouth, MA 02664 — - / (508) 398- 23 t. 12 1 CONSTRUCTION ADDRESS: 3 ( 5-tt.4-7. r a c t J,./v/c✓L Y‘ ASSESSOR'S INFORMATION: Map: Parcel: OWNER: ,, '/e4je /1 " N C PRESENT AD S . CONTRACTOR: C (e C -14 U Sie''P & — - z 6 e G DRESS TEL.# esidential ❑Commercial a 0 Est.Cost of Construction$ Home Improvement Contractor Lic. Construction Supervisor Lic.# la(l — L'/ ')5 Workman's Compensation Insurance: (chec 0 I am the homeowner am the sole proprietor 0 I have Worker's Compensation Insurance Insurance Company Name: Worker's Comp.Policy# WORK TO BE PERFORMED `ii— Tent Duration (Fire Retardant Certificate attached?) -WM!Stove Siding: #of Squares Replacement windows:#_ Replacement doors: # Roofing: #of Squares ( )Remove existing* (max.2 layers) Insulation Old Kings Highway/Historic Dist. ( )Replacing like for like Pool fencing *The debris will be disposed of at: Location of Facility I declare under penalties of perjury that th- en - - n c.•• ' ed are true , d correct to the best of my knowledge and belief. I underst. d that any false answer(s) will be just cause for denial or revoc•i. ., y li - : d =osec,on .der M.G.L.Ch.268,Section 1. �-y+� Applicant's Signature: Jr ..1!/ ��/� Date: V Owners Signature(or attachment) /!' �_ Date:/o Approved By: == . /AI ,tPrdEll/ Date: Building Official(or designe;--' EMAIL ADDRE Or Zoning District: Historical District: 0 Yes 0 No Flood Plain Zone: 0 Yes 0 No Water Resource Protection District: Within 100 ft.of Wetlands: 0 Yes 0 No 0 Yes ❑ No • The Commonwealth of Massachusetts *W, — I Department of Industrial Accidents _ 1= 1 Congress Street, Suite 100 [4= Boston, MA 02114-2017 �• www.mass.gov/dia Workers' Compensation Insurance Affidavit: Builders/Contractors/Electricians/Plumbers. TO BE FILED WITH THE PERMITTING AUTHORITY. Applicant Information PIease Print Legibly Name (Business/Organization/I ivid ): Address: / Y /, City/State/Zip: p �.;/,,,l4tuione #: � 5 Are you an employer?Check the appropriate box: Type of project(required): l.❑I am a employer with employees(full and/or part-time).* 7. New construction 2 am a sole proprietor or partnership and have no employees working for me in 8. ❑ Remodeling any capacity.[No workers'comp.insurance required.] 3. I am a homeowner doing all work myself. 9. ❑ Demolition ❑ y [No workers'comp.insurance required.]' 10 ❑ Building addition 4.❑I am a homeowner and will be hiring contractors to conduct all work on my property. I will ensure that all contractors either have workers'compensation insurance or are sole 11.❑ Electrical repairs or additions proprietors with no employees. 12.❑Plumbing repairs or additions S.❑I am a general contractor and I have hired the sub-contractors listed on the attached sheet. 13.❑ROOF repairs These sub-contractors have employees and have workers'comp.insurance. 6.❑We are a corporation and its officers have exercised their right of exemption per MGL c. 14.❑Other 152,§1(4),and we have no employees. [No workers'comp. insurance required.] *Any applicant that checks box#1 must also fill out the section below showing their workers'compensation policy information. T Homeowners who submit this affidavit indicating they are doing all work and then hire outside contractors must submit a new affidavit indicating such. ;Contractors that check this box must attached an additional sheet showing the name of the sub-contractors and state whether or not those entities have employees. If the sub-contractors have employees,they must provide their workers'comp.policy number. I am an employer that is providing workers'compensation insurance for my employees. Below is the policy and job site information. Insurance Company Name: Policy#or Self-ins. Lic.#: Expiration Date: Job Site Address: City/State/Zip: Attach a copy of the workers' compensation policy declaration page(showing the policy number and expiration date). Failure to secure coverage as required under MGL c. 152, §25A is a criminal violation punishable by a fine up to $1,500.00 and/or one-year imprisonment, as well as civil penalties in the form of a STOP WORK ORDER and a fine of up to$250.00 a day against the violator. A copy of this statement may be forwarded to the Office of Investigations of the DIA for insurance coverage verification. I do hereby certify .. tl p• d es of perjury that the information provided abov is tru and correct. Siamature: 41r Date: /G Phone#: �� 6 Fy - Official use only. Do not write in this area, to be completed by city or town official. City or Town: Permit/License# Issuing Authority (circle one): 1. Board of Health 2. Building Department 3. City/Town CIerk 4. Electrical Inspector 5. Plumbing Inspector 6. Other Contact Person: Phone#: rzec, u.,,,,e/custweateet,07-...a/C/CLOWZG;r74,46491A7- , Division of Professional Licensure If BoardOffice of Consumer Affairs&Business Regulation of Building Regulations and Standards HOME IMPROVEMENT CONTRACTOR Constructio0,5110fVt.a95 Specialty TrE:\Individual -• Registritiok Expiration .. . CSSL2100475 '': ' Ntoires: 06/14/2020 , h H ..- 09, /03/2021 . MICHAEL KINGNA:t7,: 11,-.(.,..(ir i? --_. . : *. , 'i:4'.., D/B/A ALL CLEA141. .--- - WEEP ,•• MICHAEL W KING 154 DURFEE '.0i 1101REET2 W4 , ,0 ;:"-, - . NEW BEDFOROAIAA orr , , .,.,- y,- MICHAEL W. C1,- 4.'L ST ics..1:101` .. 154 DURFEE 6 NEW BEDFORD,MA 0246 Undersecretary Commissioner . • • • • • IRONSTRIKE INSTALLATION AND OPERATION MANUAL HEAT FOR LIFE t j Free-Standing 1 N � -� f Pellet Stove , c 1 Save These Instructions For Future Reference P/N 900116-00,Rev.A,05/2015 1 f IIIIUIl IIIIIIIIIIIIIIIBIIIIIIIIII P900116-00 Pellet Stove Model MontageTM 32FS FA French manual is available upon request.Order PM 900117-00. C Ce manual d'installation est disponible en francais,simplement en faire la demande.Numdro de la piece 900117-00. Report No.14-200 This appliance must be properly installed and operated in order to prevent the possibil- ity of a house fire.Please read this entire manual before installation and use of this NATIONAL pellet fuel-burning room heater. Failure to follow these instructions could result FI REPLACE in property damage,bodily injury or even death.Contact your local building NFI I or fire officials to obtain a permit and information on any installation � requirements and inspection requirements in your area. � 1 CERTIFIED www.nficertified.org A WARNING We recommend that our pellet hearth products be in- stalled and serviced by pro- • Hot! Do not touch! The glass and surfaces of this appliance will be fin the U.S. y theare Natiified hot duringoperation and will retain heat for a while after shutting off in the .S.by National p Fireplace Institute INFO as the appliance. Severe burns may result. NFI Pellet Specialists or who are certified in Canada by • Carefully supervise children in the same room as appliance. Wood Energy Training IWETTI. • IHP pellet-burning appliances are designed for use as a supplemental o �i� heater. They are not intended for continuous use as a primary heat Ward Energy ... .. ... .. source. r t' - f : 11.APPROVED FUEL: This appliance is designed specifically W I u,u I'911 ‘,,, . "I�% ,it„A II °« 1 G k,ru I I��1 for use only with pelletized wood fuels only.This appliance q is designed and approved for the burning of wood residue i M �m1 �, r� ,IIII,VIIAfilI„m'o w 4!I,.Itl�r,,,um r ���," po �,"�I"u� .� o�rl,�I� �'1,u. IN I"w II I,. k. pellets with up to 2% ash content. This appliance is NOT READ THIS MANUAL IN ITS ENTIRETY AND UNDER- approved to burn cardboard,nut hulls,cherry pits,corn,etc. STAND THESE RULES TO FOLLOW FOR SAFETY. regardless if it is in pellet form. Failure to comply with this restriction will void all warranties and the safety listing of the stove.Consult with your IHP dealer for more information A WARNING on approved pellet fuels. 12.CONTIN000S OPERATION: When operated correctly, this Improper installation, adjustment, alteration, ser- appliance cannot be overtired. Continuous operation at a vice or maintenance can cause injury or property maximum burn can,however,shorten the life of the electri- damage. Refer to this manual. For assistance or cal components(blowers, motors,and electronic controls), and is not recommended.Typical approved operation would additional information consult a qualified installer includerunningatthelowtomidrangesettingwithoccasional or service agency. running on the maximum setting during the coldest periods of the winter. DO NOT OVER-FIRE THIS STOVE. Follow all A WARNING instructions regarding the proper use of this stove. 13.CAUTION:NEVER PUT FINGERS NEAR AUGER.This appliance Do not attempt to alter or modify the construction of is equipped with a hopper lid switch,which is designed to stop the auger when the hopper lid is opened. NEVER DISCONNECT the appliance or its components. Any modification OR BYPASS THIS SWITCH FOR ANY REASON.Pellet fuel is fed to or alteration may void the warranty, certification the UltraGratena by a screw auger. This auger is driven by a and listings of this unit. high torque motor. The auger is capable of causing serious harm to fingers. Keep pellets in the hopper at all times and 1.DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING keep fingers away from auger. The auger can start and stop ER APPLIANCE. automatically at any time while the stove is running. ANOTHER Do not connect thisappliancetoairductsoranyairdistribu- 14.CAUTION:HOT WHILE IN OPERATION.An appliance hot enough to warm your home can severely burn anyone touching it. tion system. Keep children,pets,clothing and furniture away.Contact may 3.DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING cause skin burns. Do not let children touch the appliance. SYSTEM OF THIS UNIT. Train them to stay a safe distance from the appliance. 4.Do not use class B venting intended for gas appliances as a 15.FLY ASH BUILD-UP:For all wood pellet fuel-burning heaters, chimney or connector pipe on a pellet-fired appliance. the combustion gases will contain small particles of fly-ash. 5.The minimum clearances must be maintained for all com- This will vary due to the ash content of the fuel being burned. bustible surfaces and materials including;furniture,carpet, Over time, the fly-ash will collect in the exhaust venting drapes,clothing,wood,papers,etc.Do not store combustibles system and restrict the flow of the flue gases. The exhaust within this clearance space(see Clearances on Page 6). venting system should be inspected regularly and cleaned 6. INSTALLATION DISCLAIMER-It is imperativethatthe exhaust as necessary. 16 venting system be installed correctly and sealed gas-tight .SOOT FORMATION: Incomplete combustion,such as occurs (not allowing exhaustto leak).Followthevent manufacturer's during startup,shutdown,or incorrect operation of the room heater will lead to some soot formation which will collect in instructions for proper installation.Since IHP has no control the exhaust venting system. A precautionary inspection on over the installation of your stove, IHP grants no warranty, a regular basis is advisable to determine the necessity of implied or stated for the installation or maintenance of your cleaning. The exhaust venting system should be inspected stove,and assumes no responsibility for any consequential regularly and cleaned as necessary. damage(s). 17.DISPOSAL OF ASHES:Ashes should be placed in a steel con- 7.Burning any kind of fuel consumes oxygen. If outside air is tainer with a tight fitting lid and moved outdoors immediately. not ducted to the appliance,ensure that there is an adequate The closed container of ashes should be placed on a noncom- source of fresh air available to the room where the appliance bustible floor or on the ground,well away from all combustible is installed. materials, pending final disposal. If the ashes are disposed 8.The appliance will not operate using natural draft,nor without of by burial in soil or otherwise locally dispersed,they should a power source for the blower and fuel feeding systems. be retained in the closed container until all cinders have been 9. Never use gasoline, gasoline-type lantern fuel, kerosene, thoroughly cooled. charcoal lighter fluid, or similar liquids to start or"freshen 18.The instructions must be strictly adhered to. Do not use up"a fire in this heater.Keep all such liquids well away from makeshift methods or compromise in the installation. the heater while it is in use. 19.Do not abuse the door glass by striking,slamming or similar 10.The authority having jurisdiction such as municipal building trauma. Do not operate the stove with the glass removed, department, fire department, fire prevention bureau, etc. cracked r Er should be consulted before installation to determine the 20•SAVE THEESE INSTRUCTIONS . NST . 21.See the safety/listing label on the appliance hopper lid. need to obtain a permit. 2 • CONGRATULATIONS! ,iESt G/ttStING 0 ,. Iliiluiu a'`ticll ? When you purchased your new pellet stove,you joined the ranks of Listing:The listing laboratory is PFS Corporation and the listing mark is thousands of individuals whose answer to their home heating needs PFS. The report number is 14-200 for model Montage 32FS pellet stove. reflects their concern for aesthetics,efficiency and our environment. We extend our continued support to help you achieve the maximum Testing:In accordance with the specifications and procedures benefit and enjoyment available from your new pellet stove. • Listed and tested to ASTM E1509&ULC C1482/ULC S627 for instal- Thank you for selecting a IHP stove as the answer to your supplemental lations as a freestanding room heater home heating needs. • The safety/listing label is located on an inside hopper surface of the pellet stove.Please read this safety label carefully.It contains important TABLE OF CONTENTS information about installation and operation of this appliance. • This appliance is tested and listed for residential and commercial Important Safety Information Page 2 installation according to current national and local building codes as: Packaging List Page 3 • A Free-Standing Room Heater Testing/Listing, EPA Page 3 • A Manufactured Home Heater Using this Manual Page 3 EPA(Environmental Protection Agency) Planning Your Installation Page 3 Smoke Detector Recommended Page 4 Status:EPA Certified(method 28)-This appliance has been tested to Carbon Monoxide Monitor Recommended Page 4 rigorous emissions standards, and has been certified by the Environ- Selecting a Location Page 5 mental Protection Agency. Floor Protection Page 5 Clearances Page 6 1 °i' I�+� yC�r 'a oca�dr +III III I��lillll ` Ilulllcµu: Installation Tips Page 7 �.,..� y �I Manufactured Home Installation Page 8 Installation Page 9 Please read and carefully follow.all of the instructions found in this VentingRequirements Page 11 manual.Please pay special attenton to the safety instructions provided q g in this manual. Care and Operation Page 18 Fuel Page 22 PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE Routine Maintenance Page 22 Specifications Page 27 I Component Definitions Page 28 PIANNIING-lt'OUR t ON Wiring Diagram Page 29 Troubleshooting Page 30 Questions To Ask Local Building Official Replacement Parts List&Diagrams Page 32 A correct installation is critical and imperative for reducing fire hazards and perilous conditions that can arise when wood pellet burning appliances Optional Accessories Page 35 are improperly installed.The installer must follow all of the manufactur- Warranty Page 37 ers'instructions. Product Reference Information Page 38 A WARNING This installation and operation manual will help you obtain a safe,effi- cient,dependable installation for your appliance and vent system. Check all local building and safety codes before installation.The installation instructions and appro- PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS priate code requirements must be followed exactly BEFORE BEGINNING YOUR INSTALLATION and without compromise.Alterations to the stove are not allowed. Do not connect the stove to a chimney system serving another stove, appliance, or any air IIIIII pllll r distribution duct. Failure to follow these instructions Packagi00 L st will void the manufacturers warranty. The assembled pellet stove model Montages'32FS is packaged with The installation of this appliance must conform to local codes and appli- an accessory package in the hopper and a grate scraper tool secured cable state and federal requirements.Familiarity with these requirements to the pallet: before installation is essential.Important considerations to discuss with local building officials include: One - Installation And Operation Manual 1. Applicable codes(i.e.Uniform Mechanical Code,State or Regional One - Power Cord Codes). One - Grate Scraper Tool Electrical codes: One - Wall Thermostat w/20 Foot Roll Of Wire In USA,NEC,ANSI/NFPA 70—Latest Edition One - 5/32"Allen Wrench In Canada,CSA C22.1—Latest Edition One - Cleaning Brush 3 2. Local amendments Smoke Detector Recommended 3. Is a permit required-cost. You may wish to contact your insurance company to ask if they require this. Since there are always several potential sources of fire in any home,we 4. If outside combustion air is required recommend installing smoke detectors. If possible, install the smoke 5. Rooms where the installation is not allowed detector in a hallway adjacent to the room(to reduce the possibility of Power Supply Requirements occasional false activation from the heat produced by these appliances). If your local code requires a smoke detector be installed within the same These requirements must be met unless otherwise specified by state or room,you must follow the requirements of your local code.Check with local authorities. your local building department for requirements in your area. • Power Cord-The power cord must be plugged into a standard,120 Volt,60 Hz grounded electrical outlet with proper ground and polarity. Carbon Monoxide Monitor Recommended The power cord must be routed to avoid contact with any of the hot or sharp exterior surface areas of the stove. Carbon Monoxide Poisoning: Early signs of carbon monoxide poison- • Power Supply-575 Watts,and will peak up to 782 Watts during the ing are similar to the flu with headaches,dizziness and/or nausea.If you 30 minute cycle when igniter is operating. have these signs, obtain fresh air immediately. Some people are more • Manufactured Home Installations-When installed into a manufac- affected by carbon monoxide than others, including pregnant women, tured home,the appliance must be electrically grounded to the steel chassis of the manufactured home(see Page 8,Manufactured Home people with heart or lung disease or anemia,those under the influence Requirements). of alcohol,and those at high altitudes. It is against federal regulations to operate wood heaters in a man- AWARNING ner inconsistent with operating instructions in the manual. Electrical grounding instructions: This appliance is Surge Protectors equipped with a three-prong (grounding) plug for A surge protector is recommended to ensure the stove's electrical com- yourprotection against shock hazard and should be com- ponents are not damaged due to a surge in the electrical supply. Only directlyinto a properly grounded three-prong high quality protectors listed to UL1449 should be used - low quality plugged p p y p g protectors do not provide the protection needed. receptacle. Do not cut or remove the grounding prong from this plug. Do not route power cord under or in Installation/Maintenance Standards front of appliance. National Fire Protection Association—The primary NFPA standard that refers to installation and maintenance of pellet stoves and venting is NFPA 211— Latest Edition: Chimneys,Fireplaces,Vents,and Solid Fuel appliances. 4 • """", Bi°' "Iv'I'Mr I)11��ii9lp@IGI °II°�IV �11Iggi �110 Ventilation Requirements-Provide adeq uate airfor combustion.The fresh air requirements of this appliance must be met within the space where it will be installed.Ventilation is essential when using a solid-fuel-burning The design of your home and where you place your stove will determine heater. In well insulated and weather tight homes,it may inhibit the rate its value as a source of heat.This type of appliance depends primarily on the exhaust flows through the venting system (caused by a shortage of air circulation(convection)to disperse its heat,and therefore,a central air in the home).The lack of air is caused by many common household location is often best. There are other practical considerations, which appliances which exhaust air from the home (such as a furnace, heat must be considered before a final selection of locations is made.Some of which includes: pump,air conditioner,clothes dryer,exhaust fans,fireplaces,and other fuel burning appliances). Also,the combustion process of this heater • Existing Chimneys uses oxygen from inside the dwelling. If the available fresh air delivery • Pellet Fuel Storage in the dwelling is insufficient to support the demands of these appli- • Aesthetic Considerations ances, problems can result(i.e.excessive negative pressure will result • Roof Design(rafter locations and roof pitch) in performance problems. To correct this problem it may help to open • Room Traffic a window(preferably on the windward side of the house) or install an • Proximity to Combustibles outside combustion air duct to the appliance. • Electrical Wiring A CAUTION "FLOOR 'PROTECTiOII Plltlliill IVll uul �ililillll C luiall These appliances are very heavy.The use of a heavy This appliance requires noncombustible floor protection(the hearth lad duty escalara(stair step hand truck)isrecommended or alternate floor protection material does not reauirea thermal ratinel, for lifting the appliance. A noncombustible floor protector must fully cover the area beneath the appliance and extend 6"to the front,6"to the sides,and up to 6"from the back as illustrated in Figure 1. NEGATIVE PRESSURE WARNING If the floor protection is to be stone,tile,brick,etc.,it must be mortared or grouted to form a continuous noncombustible surface. In Canada,if a This appliance is not designed to be operated in a negative pressure envi- chimney connector/venting extends horizontally overthefloor,protection ronment.In very airtight homes with large kitchen exhaust fans,furnace must also cover the floor under the connector/venting and at least 2" cold air returns,fresh air exchange systems and any other air system in (51 mm)to either side(recommended but not required in the US).See close proximity to the heating appliance may create a negative pressure Clearances and Hearth Protection shown in Figure 1. in the same room as the heating appliance.This can create dangerous condition,drawing combustion by-products into the home.Be sure your home has adequate makeup air to eliminate negative pressures caused by the above-mentioned sources.Outside air connected to the appliance probably will not resolve such a problem as the stove is not the source of negative pressure.I HP accepts no liability for damages resulting from negative pressures described here. 5 Rear Wall or Alcove-Clearance to Combustibles A ,I I Combustible Up to*6"(153 mm) I I 1 1 ILn rrl B I *E Rear — = D 'w _ < v, (—� A A 6" 6" (153 minor) Top View (1 min m) Front t \ 19 l j/ Floor Protector 6"(1. Figure 2 mm) min. *NOTE:Refer to pipe Manufacturer's installa- tion instructions for minimum pipe clearances. * NOTES: When installed at clearances less than 6", the floor Corner-Clearance to Combustibles protection is only required to extend to the wall. Refer to Page 5 for chimney/venting floor protection requirements and 4, y, Combustible recommendations. E* C Figure 1-Floor Protection Requirements + •,,A uT i .a ,. ia,1-,:mil t a"Viu a '.r' _- C Standard residential,commercial or manufactured home installation.These appliances require the following minimum clearances to combustibles: a 9_ MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS g NE PAS ENLEVER CETTE ETIQUETTE DEGAGEMENT MINIMUM POUR LES MATERIAUX COMBUSTIBLES Freestanding Stove Installation/Installation Du Peale Autonome *NOTE:Refer to pipe Manufacturer's installation Manufactured(Mobile)Home,Residential or Commercial Installation/ Figure 3 instructions for minimum pipe clearances. Installation Residentielle Ou Dans Une Masson r€fabriqu€e(Mobile) A-Side wall to unit 4"(102 mm) B-Back wall to unit 2"(51mm) A IMPORTANT C-Side wall to unit Corner 1"(25 mm) D-Max.Depth of Alcove 024"(610 mm) • Minimum clearances specified may not allow for ease of operation and maintenance (please E-Flue to Wall ®3"(76mm) take this in to account when planning the instal- Minimum Alcove Measurements-Height 48"(1220 mm)x Width 31" lation). If installed to the minimum clearances, (788 mm)x Maximum Depth 24"(610 mm) removal of the appliance may be necessary for ® See vent manufacturer to verify clearances servicing. Table 1 • Recommended clearance zone from the front of the appliance to combustibles is 4 feet mini- mum. • Clearances to combustibles for the appliance can only be reduced by means approved by the regulatory authority. 6 NOTE:DIAGRAMS A ILLUSTRATIONS ARE NOT TO SCALE i • 'IP�V 9Vlp IIV i� 10„„ INSTALLATION TIPD Select Your Installation GOOD INSTALLATION * BETTER INSTALLATION BEST INSTALLATION Horizontal Installation Vertical&Horizontal Installation Vertical Installation (Direct Vent-Outside Wall) (Up and Out) (Straight Up) No natural draft.Wind Some natural draft aids venting.Wind Natural draft improves operation and pressures may affect operation pressures may still affect operation negative effects from wind w VENTING TYPE ) a: PL-Vent Pipe/Pellet Vent(w/stainless interliner) c b:Stainless Steel flex liner may be used inside existing flue or chimney(woodstove replacement applications) CAUTION: Do not use Type B-Vent Pipe w REQUIRES 3" MANUFACTURED CLEARANCES TO DIAMETER STANDARD HOME COMBUSTIBLES PL-VENT/ PELLET PIPE Requires outside air for com- Ensure all clearances are main- With listed termination kit. If ' bustion. Use a galvanized or " tamed in accordance to instruc- installation requires in excess of stainless steel pipe for duct. tions contained on product 11' of pipe, it is recommended a Minimum duct size 1-5/8"dia. safety label and in compliance 4" diameter pipe be used. with pipe/venting requirements. w POWER SUPPLY PLEASE REVIEW THIS ENTIRE Must have proper polarity and Seal all INSTALLATION AND OPERA- be grounded. Venting Joints: TION MANUAL FOR ADDITIONAL INSTRUCTIONS. NOTE:Use of an extension Use RTV cord may adversely effect the (high temp silicone) performance of your unit. * In horizontal vent installations It is recommended that when an appliance is vented directly through a wall,a minimum of 6 feet(1.83 M)of vertical pipe is Installed to create some natural draft.This will reduce the possibility of smoke or odor entering the dwelling during appliance shutdown or loss of power. 7 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE • min woluLi���u� m��n' Vuhuu w� I .iIPVViii i�'IV� �' 1. In addition to the standard installation instructions,the following instruc- tions may be required by local,state or federal building codes: O • Installation should be in accordance with the Manufactured Home and Safety Standard(HUD),CFR 3280,Part 24. • The stove must be permanently bolted to the floor using two or three • 1/4"or 5/16'diameter x 5"lag screws as shown in Figures 4A,48,5A Open front and 5B. glass door and • Connecting the MontageTM 32FS stove to outside combustion air is remove ash required in manufactured home installations and when re uiredbY local pan to access q front lag screw building codes.An outside air inlet must be provided for combustion ,'� ,'hole. and be unrestricted while unit is in use.Use a galvanized or stainless lb steel pipe for the duct (the outside air inlet on the stove is 1-5/8" 1 Air Innlet diameter). The air intake on the exterior of the home should always 4 1-1 be located a minimum of 18"below the flue termination(see Figures ‘I'7' 48 and 15).The Inlet shall remain free of obstruction while unit is in operation and constructed in a manner so as to prevent material from dropping into the inlet or into the area beneath the dwelling.The inlet ,'� - shall also have a screen with openings not larger than 1/4"to prevent rodents from entering. Holes for lag screws when securing to manufactured home floor • Stove must be permanently electrically grounded to the steel chassis Options: of the manufactured home using a 8 GA copper wire and a serrated 1) Install one lag screw in the front center hole and one in the rear or star washer (to penetrate paint or protective coating to ensure center hole. grounding).The location selected for ground attachment to the stove OR must be dedicated for this purpose. Grounding must comply with 2) Install one lag screw in the front center hole and two in the rear NFPA-70-latest edition standards,CSA C22.1-latest edition in Canada, side holes. as well as any local codes. • See Pages 11 through 17foradditional information on venting require- Figure 48-Manufactured Home Installation ments. • WARNING: DO NOT INSTALL THIS STOVE IN A SLEEPING ROOM IN A MANUFACTURED HOME. • CAUTION:THE STRUCTURAL INTEGRITY OF THE MANUFACTURED Manufactured Home Exhaust Vent Pipe Installation Guidelines HOME FLOOR,WALLS,CEILING/ROOF MUST BE MAINTAINED. This stove is approved for venting with Type L and Type PL pellet vent pipe listed to UL 641 and ULC S609. The pipe should extend at least 3 feet above the part of the roof through which it passes.The top of the _ ® pipe should be at least 2 feet above the highest required elevation of any part of the manufactured home within 10 feet of the pipe(see Page 13, Manufactured Home Chimney Height Requirements). If the exhaust vent exits the manufactured home at a location other than 1 the roof,and exits at a point 7 feet or less above the ground level on which the manufactured home is position a guard or method of enclosing the Bolt ' Bolt pipe shall be provided at the point of exit for a height of up to 7 feet.The openings,if any,in this guard shall not allow a 3/4"rod to pass through. Chassis Floor A 1/2"rod could pass through but should not be able to touch the pipe Protector when inserted through the opening a distance of 4 inches. Floor PIM I i VA I Figure 4A-Manufactured Home Installation 8 NOTE:DIAGRAMS 8 ILLUSTRATIONS ARE NOT TO SCALE • t�TA II ..4°l 11, : ,0 I 0 C1�,p p n o. i � s 1plII ,�� ni I I���'tl� i Iloto'� �1,9 il ti i' �w1 I 7 Removing Appliance From Pallet , l' I 1. After removing the packaging from the stove,lift the hopper lid,and remove all prepackaged items that were shipped in the hopper.Next, I open the stove door and remove all prepackaged items.2. With the stove door open,remove the ash drawerand set aside. Using a 7/16"socket or open end wrench,remove the front lag screw(see Figure 5A). I il ` 3. Using a 5/32"allen wrench remove the two screws in the rear pallet bracket(see Figure 5B). Using a 7/16"socket or open end wrench, , WI remove the rear lag screw(see Figure 5B). •itiltil I i lift ilhkilk Ili A 0 'r if° Pallet Alti ft; 'IZINIfti e ,,,,,iiii, AI. Ilk ./', tis _.-\114....*1 SEE DETAIL C /111/1 111111:1;Al Mal li osso #, �_ Pallet woo iftatiftiftli, • — Nit 00 Rear Pallet `�,000 Bracket • \ SEE DETAIL B I♦O Rear Lag Screw Rear Lag Screw (actual size) i .00 DETAIL C ow 00 r_ � Figure 5B-Rear Lag Screw and Pallet Bracket Now , \ 0 • Installation Check List 0 It is strongly recommended that you have an IHP dealer install your stove. 00 If you install your stove yourself,you should review your installation plan 00 Front Lag Screw with an IHP dealer. .00 .00 Check list:0.00 \ Check off each item as you proceed with the installation process. .00 ❑Read the ENTIRE stove installation section first woo DETAIL B ❑Determine the appropriate measurements and locations for your ilio installation. 0 ❑Follow the installation directions in this manual. 00 i Front Lag Screw ❑Be sure to pre-fit all items before you install, fasten, or set up the (actual size) appliance permanently. U Measure for exhaust(also outside air tube when applicable)and mark Figure 5A-Front Lag Screw the location. Place the unit in place to make sure it's correct before cutting holes in your wall. 9 NOTE:DIAGRAMS 8 ILLUSTRATIONS ARE NOT TO SCALE Prior to lighting your appliance: IMPORTANTNOTE:Install thethermostatperthe manufacturers instruc- ❑Review the safety precautions section. tions,provided with the thermostat. Failure to follow manufacturers ❑Review the pellet FUEL section. instructions could result in a malfunction.Pay special attention to the ❑Review and follow the Operating Instructions. thermostat location requirements.lithe location requirements are not ❑Plug power cord connector into corresponding connector on the back adhered to the appliance,erratic operation or failure may occur. of appliance(see Figures 7 and 8 showing connector locations). Do not mount the thermostat where it may be affected by: After you have begun operation of your appliance: • Radiant heat from the stove,fireplaces,sun or other heat sources. ❑Review the routine cleaning/maintenance information. • Drafts or dead spots behind doors or in corners. ❑Enjoy the warmth from your new IHP pellet stove! • Hot or cold air from ducts. Damper Location and Adjustment NOTE:See Wiring Diagram on Page 29. Damper Air Control Located behind the right side panel on model Montage 32FS. A IMPORTANT Adjustment Procedure Using a 1/4" nut driver or socket, loosen the damper setscrew (see if the wall thermostat provided is not used, the Figure 6). Adjust in 1/4"increments until optimum combustion air flow is achieved. Retighten the damper setscrew. jumper is required for the stove to operate. For less air push in and for more air pull out. Thermostat wires and yellow wires from wire har- ness will connect to these 2 terminals Loosen Setscrew ! 0 Standard Setting:Damper to Adjust Damper' / should be flush with / \\ firebox as shown • O N N N 0 COO :0T0' 0 Damper + Firebox Jumper Route thermostat wires Remove jumper if Thermostat IS to be used through this grommet Leave jumper on,if thermostat is NOT used Figure 7-Terminal Block l I - a a D � Figure 6-Damper Adjustment , Thermostat Installation: NOTE:Always Disconnect Power Before Performing The Thermostat Installation. ; _ A 24 voltwaU thermostatand 20 feet of 18-gage thermostat wire is included ' in the accessory package. It is recommended that the thermostat and e thermostat wire be installed by an IHP dealer. _Gr . Installation Steps: 1. Unplug stove power cord from the wall outlet. / 2. Locate the thermostat terminal block(see Figures 7and 8). _ _ QoUol 3. Loosen the two terminal screws on the terminal block and remove the ) —• °I_; i=_° jumper. 4. Connect the two wires from your thermostat to the terminals (one per terminal).Ensure that the yellow wires from the harness remain Figure 8-Terminal Block Location connected to the terminal block and tighten the terminal screws.Make sure the wires are firmly connected to the thermostat. 5. Plug in the stove and you are ready to operate with your thermo- stat! 10 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE • RfQ REMENT p 4 • Horizontal Runs-The maximum total horizontal run must not exceed ' muyu Iu�iuu liu xI�I��VI Id Ili YI .ra�I{Ills .,� V I' 10 feet(3.1 meters). • Horizontal run of pipe requires 1/4"(7 mm)rise per foot. It is recommended that only an IHP dealer install your pellet stove.The • Pellet vent pipe requires 3"(75 mm)clearance from outside of pipe specified installation requirements must befollowed to ensure conformity unless otherwise specified by vent manufacturer-all diameters:3"(75 with both the safety listing of the appliance and local building codes.All mm)and 4"(100 mm).A support bracket must be installed every 4 clearances,installation instructions and precautions specified by the vent feet(1.2 m)of pellet vent pipe on the exterior wall of the house unless manufacturer must be followed. otherwise specified by vent manufacturer. • It is not recommended to terminate exhaust vent on the prevailing wind Selecting a Location side of the house. • In Canada,where the venting may pass through a wall,or partition of Review the appliance clearance requirements before installing the combustible materials,the installation shall conform to CAN/CSA-8365. venting system (see Page 6). Position the appliance far enough away When installing the wall thimble and other venting components,follow from walls to allow adequate room for servicing.Choose the appliance the vent manufacturers instructions.Maintain an effective vapor barrier location with the least amount of interference with the house framing, at the location where the chimney or other component penetrates to plumbing,wiring,etc. the exterior of the structure. Preferred Vent Configuration Pipe/Liner Joint Requirements For the best performance,we recommend a vent run design which runs Silicone sealant and three screws are required to secure the first vent vertically and terminates above the roof line.This design will allow natural connection to the appliance flue collar.Secure the remaining vent sections draft to improve the flow of flue gases and will aid in combustion and using(3)three screws minimum per section,unless otherwise specified stove performance. by vent manufacturer's instructions.ALL horizontal joints must be sealed NOTE:30feetmaximumverticalventallowed(6inchesminimumvertical gas-tight(air tight,sealed connection).Use RN high temperature silicone ). or Interam,if necessary,to provide a complete seal between vent sections. Connection to Masonry Chimney through a Wall Type of Pipe Be sure to verify the construction of a masonry chimney,as it may have This stove is approved for venting with Type L and Type PL pellet vent combustible framing. pipe(sometimes referred to as"L-Vent pellet vent",listed to UL 641 or ULC S609). Connect the pellet vent pipe or the"tee"to the flue collar Approved liner when relining Masonry or Factory-Built Fireplaces is using a minimum of three screws and seal as specified in "Pipe/Liner 2100HT(degree F.)liner listed to UL 1777 or ULC S635. Joint Requirements"on this Page. Do not use class B gas chimney or single wall chimney as a substitute. Connection to an Existing Class A Chimney Size of Pipe A chimney adaptor can be used to make the connection from 3" (75 mm)or 4"(100 mm)pellet vent pipe(listed to UL 641 or ULC S609)to These pellet stoves are approved for use with the following vent sizes:3" existing UL chimney system.Verify with the pipe manufacturer that your (75 mm)standard,or 4"(100 mm),see Page 14-for determining correct pipe brands will interconnect. size vent). When 4"pipe is used:for horizontal vent installations use a 3"(75 mm)to 4"(100 mm)adaptor-available from vent manufacturer. Horizontal Vent Installations For vertical installations use a 3"(75 mm)to 4"(100 mm)"tee"-avail- able from vent manufacturer. On all horizontal vent installations(short,horizontal runs with no vertical Offsets pipe);care should be taken when choosing a location for terminating the vent.It is not recommended to directly vent the exhaust on the prevail- ing wind side of the house. It is recommended that when an appliance In every installation,a single or double clean-out"tee"is recommended is vented directly through a wall,a minimum of 8 feet(2.5 m)of vertical for every ninety-degree offset(this tee will help collect ash residue and pipe should be installed to create some natural draft.This will reduce will allow for routine cleaning without the need to disconnect sections the possibility of smoke or odor entering the dwelling during appliance of pipe). shutdown or loss of power. Pipe Clearances/Requirements Vent Termination See pipe manufacturers instructions for installation of venting components Do not terminate vent in an enclosed or semi-enclosed area such as: and clearances. Follow pipe manufacturers installation precautions for carports,garage,attic,crawl space,under a deck,porch,narrow walkway, passing pipe through a combustible wall or ceiling(i.e.use an approved closely fenced area,or any location that can build up a concentration of thimble). fumes such as a stairwell,covered breezeway etc. NOTES Vent surfaces can get hot enough to cause burns if touched. Adults • Offsetsand horizontal runsaccumulate fly-ash and sootwhich reduces should supervise children when they are in the area of a hot stove. the exhaust flow and performance of the stove. Non-combustible shielding or guards may be required. • Total Offsets in venting system should not exceed 270°total in direc- tion change. Termination Cap • Maximum Vertical Vent-30 feet(9.14 M) The termination of the outside chimney of the pellet stove shall be located in accordance with the following: A. Higher than 3 feet(.92 m)above any forced air inlet(air conditioner, etc.)located within 10 feet(3 m). 11 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE B. Not less than 4 feet(1.2 m)below,4 feet(1.2 m)horizontally from or D.The distance from the bottom of termination to grade is 12"(305 mm) 1 foot(3.1 m)above any gravity air inlet(door,window,etc.)which minimum unless otherwise specified by the vent manufacturer.This is flue gases could reenter the dwelling. conditional upon plants and nature of grade surface:Be careful to choose C. Not less than 2 feet(.6 m)from combustible materials such as an alocationfortheventterminationwhichdoesnotexposepeopleorshrubs adjacent buildings, fences, protruding parts of the structure, roof to high heat from the exhaust gases.The exhaust gases are not hot enough overhang, plants and shrubs, etc. and not less than 7 feet(2.1 m) to ignite grass,plants and shrubs located in the vicinity of the termination above grade when located adjacent to the public sidewalks(access). although they should be a minimum of 3 feet(.92 m)away.The grade The final termination of the exhaust system must be configured so that surface under the termination must not be a lawn. flue gases do not jeopardize the safety of people passing by,overheat E. Since sparks may escape from the exhaust pipe of any stove, use combustible portions of nearby structures or enter the dwelling. caution when positioning the vent pipe.Refer to pipe manufacturer's instructions when installing and terminating the exhaust.The vent pipe should be horizontal and never run the pipe in a downward direction (recommend a 1/4"[7 mm]rise per foot horizontal). Vent Termination Locations ® Air Supply Inlet Vent Terminal Vertical Terminal Area Where Terminal Is Not Permitted USA-1'Min. Vertical Terminal CANADA-3'Min. (From Eave) —I G USA-1'Min. t CANADA-3'Min. V . A- i 1. lvoaIIIIIIks 1 )\ �I 0 I I [L 1 " E Axed Closed N ,9:✓ ---'r / -, N 40 Vi/ -- , / ;/% F- It' /' `®l //' NOTE: Vent requirements are in N J /', A accordance with NFPA 211 and CAN/ B Able To Open CSA-B365-M standards A= Refer to vent manufacturer's installation instructions for the L= Clearance to a mechanical air supply inlet*(min.120"/3.1m) required clearance above grade,veranda,porch,deck,or balcony. M= **Clearance above paved sidewalk or a paved driveway located on B= Clearance to window or door that may be opened(min.12"/30cm public property*(min.84"/2.1 m) above-48"/1.2m below and to the side) N= ""*Clearance under veranda, porch, deck, or balcony (min. C= Clearance to permanently closed window*(min.12"/30cm) 12"/30cm) D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of*(min.24"/60cm)from the center- NOTE: line of the terminal(min.22"/55cm)check with local code. * Local codes or regulations may require different clearances. E= Clearance to unventilated soffit*(min.12"/30cm) F= Clearance to outside corner*(min.12"/30cm) ** A vent shall not terminate directly above a sidewalk or paved G= Clearance to inside corner*(min.12"/30cm) driveway which is located between two single family dwellings H= Not to be installed above a meter/regulator assembly within*(min. and serves both dwellings. 36"/90cm)horizontally from the centerline of the regulator. J= Clearance to service regulator vent outlet*(min.72"/1.8m) *** Only permitted if veranda,porch,deck,or balcony is fully open on K= Clearance to non-mechanical air supply inlet to building or the a minimum of two sides beneath the floor. combustion air inlet to any other appliance*(min.48"/1.2m) Figure 9 12 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE Chimney Height Requirements-Site Built Residential Home To pass inspection in nearly any jurisdiction,the chimney must meet both safety and exhaust flow requirements.The(3'by)2'by 10'rule applies The vent termination height required is-USA.1-foot minimum; Canada to both masonry and factory-built chimneys 3-feet minimum above the roof penetration point as illustrated below(Ref. USA-National Standard,NFPA 211 and Canada National Standard CSA *Ref. USA-National Standard,NFPA 211-latest edition and Canada B365-01.Check with your local building official for additional require- National Standard CSA B365-01-latest edition. Vents installed with a ments for your area. listed cap shall terminate in accordance with the terms of the cap's listings. Termination Cap Must Be Listed To UL 641 or ULC S609 Termination When Connected to Masonry Chimney or Existing Class A Chimney A flexible corrugated chimney liner has much greater resistance to the USA 1 Foot Minimum• flow of flue gases than does a rigid liner. For this reason we recommend CANADA 3 Feet Minimum ik that a larger,4"liner be used on vertical runs exceeding 15 feet or that rigid venting be used.See Figure 12. A If a flexible corrugated chimney liner is used,it must be fully extended 'Min.2 ft.clearance to eliminate any sagging and to improve the exhaust flow. Termination height is is required to corn measured above the bustibles(i.e.cedar highest point where y shake roof,etc.) it passes through the roof surface. Listed Pellet Vent 1'Section of PL Vent Termination Cap (listed to UL 641 or ULC S609) r Chase Cover Figure 10-Site Built Residential Home Chimney Height Requirements Chimney Height Requirements-Manufactured Homes ■' _ �// �The chimney must extend 3'(.92m)above the level of roof penetration and a minimum of 2' (.61m � �) higher than any roof surface within 10' 0AWI' (3m)(see below). Check with your local building officials for additional .��■ requirements for your area. 3"or 4"liner Termination When (listed to UL 1777 Connected to Masonry Requires A Listed Termination Cap* or ULC S635) Chimney or Existing Top 0f Flue Must Be 2' Top 0f Flue Must Be Class A Chimney Higher Than Any Part 0f 3 Higher Than High Less than Roof Within 10'Horizontal est Point 0f Roof 10 Feet(3 m) Penetration Figure 12-Existing Chimney Termination 2 Feet(610 mm)Min. 3 Feet(914 mm) Minimum 10 Feet 3 Fee ( (914 m 3 m) Min. m=meter mm.millimeter Figure 11-Manufactured Home Chimney Height Requirements 13 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE Determining Size Of Pipe To Install , 30 , To determine what diameter pipe to use in an installation(3"or 4"),firsts 4"Diamiter Only find the"equivalent pipe length"using the following guidelines,then plot this number and the altitude on the chart(Figure 13). 20 - ,—>►, cu N Fill out the installation chart,and calculate your total equivalent pipe length. a After you have the total equivalent pipe length, use the Pipe Selection — ' or 4 Chart(Figure 13)below to determine if your installation requires 3"or 10 Diameter TIti 4"exhaust pipe. �- W 0 Installation Chart 0 1 2 3 4 5 6 7 8 9 10 Altitude x 1000 Feet , Type of Pipe 4 of Elbows or Equivalent Feet Total Equivalent Feet of pipe Feet Figure 13-Pipe Selection Chart 90°Elbows/ x 5 Feet(1.5 m) Tee (A&G) 45 Elbows x 3 Feet(1 m) NOTE: All equivalent pipe styles (C) shown for model MontageTM 32FS. Horizontal x 1 Feet(.3 m) (B&F) AVB Vertical(E) x .5 Feet(.15 m) tal-11. Table 3 A-90 Degree Elbow B-1'Horizontal Pipe \A C-45 Degree Elbow C Sample Installation Chart D-Standoff Braces =17gm E-8'Vertical Pipe Type of Pipe 4 of Elbows or Equivalent Feet Total Equivalent F-2'Horizontal Pipe Feet of pipe Feet G-90 Degree Tee D 90°Elbows/ 2 x 5 Feet(1.5 m) 10(3 m) H-Wall Thimble "111—_ E Tee (A&G) C) Elbows 1 x 3 Feei(1 m) 3(1 m) _® e . Horizontal 3 x 1 Feet(.3 m) 3(1 m) (B&F) � F g Vertical(E) 8 x .5 Feet(.15 m) 4(1.2 m) Total Equivalent Feet = 20 im =A 4 G Table 4-Sample Chart for Figure 14 H 1 — I Figure 14-See Sample Installation Chart 14 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE Standard Horizontal Vent Installation 3. Push the stove with pipe attached towards the wall(the pipe will go through the wall thimble). Do not position the back of the stove closer Installing MontageTM 32FS than 2"(51 mm)from the wall(see Clearances,Page 6). This stove is approved for venting with Type L and Type PL pellet vent 4. Install listed type"PL"45 degree elbow with rodent screen or cap on pipe listed to UL 641 or ULC S609. outside end of pipe.The Inlet shall remain free of obstruction while unit is in operation and constructed in a manner so as to prevent material from dropping into the inlet or into the area beneath the 1. Locate the proper position for the listed type"PL"wall thimble. Avoid dwelling.The inlet shall also have a screen with openings not larger cutting wall studs when installing your pipe.Use a saber saw or keyhole than 1/4"to prevent rodents from entering. saw to cut the proper diameter hole through the wall to accommodate the wall thimble.Use extreme caution to avoid cutting into power lines 5. If the installation includes a source of outside combustion air;cut a within the wall of the home. The hole size will depend on the brand separate hole through the wall for the fresh air tube.This tube should of pellet vent that you are using. Install the wall thimble in the hole. be 1-5/8"(42 mm)minimum diameter I.D.,steel only.Connect out- side air pipe to air inlet on stove.This tube must be terminated with 2. ALL INTERLOCKING PIPE CONNECTIONS MUST BE SEALED GAS- a 45 degree elbow or hood. The air intake on the exterior of the home TIGHT AND SECURED TOGETHER PER VENT MANUFACTURER should always be located a minimum of 18"below the flue termination INSTRUCTIONS. and must remain free of obstruction.The inlet must also have a screen with openings not larger than 1/4"to prevent rodents from entering. Position the stove approximately 12"(305 mm)from the wall on the NOTES: floor pad. Push the "PL" pipe through the wall thimble. Squeeze a • Combustion air may also be drawn from a vented crawl space under bead of high temperature silicone(RN)sealer around the end of the the home. machined portion of the 3"(76 mm) pipe connector on the back of • All joints for connector pipe are required to be fastened together per the the stove.Firmly push on a section of "PL"pipe until inner pipe liner vent manufacturers instructions. If vented horizontally,joints must be pushes into the bead of RN sealer. made gas-tight(air tight,sealed connection)in a manner as specified on this page(see instruction 12). INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER. • Greater back clearance will improve the ease of serviceability of the stove. • The end of the exhaust pipe must extend a minimum distance from the outside of the building.Refer to the vent manufacturer's instructions for this clearance requirement. Silicone sealant and 3 screws required on the first vent connection. Secure and seal the remaining vent sections per vent manufacturers instructions. Back of Wall Stove Quick Straight"PL-vent" Thimble as° Disconnect Pipe Elbow Exhaust Port -,�°0 ° dj' Combustion 010 ,. n Air Inlet �► ° ;,._;I / 0 Collar Lytherm Holes through ;76 Gasket the Wall for the 45°Degree Thimble and Elbow Joint Fresh Air Pipe for Fresh Metal Fresh Air Pipe Air Pipe OPTIONAL(EXCEPT FOR MOBILE HOME INSTALLATIONS) Silicone sealant and three screws required on the first vent connection. © Refer to vent manufacturer's installation Secure and seal the remaining vent sections PER VENT MANUFACTURER INSTRUCTIONS. instructions for minimum vent clearances. Figure 15-Horizontal Vent Installation 15 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE • Standard Horizontal Installation Configurations Montage"'32FS A Maintain minimum clearances specified by Top View Illustration vent manufacturer between wall and pipe. Q If you vent to the furthest wall,the vent pipe must maintain the specified clearance parallel to the other wall. _ Wall v 1"Min NOTES: - �,' • his notrecommended to terminate exhaust vent on the prevailing wind side of the house. 0 Refer to vent manufacturer's installation instructions for minimum 1"Min. vent clearance. Ne pas installer de coudes Wall successifs immediatement fi 0 l'arriere du pale.quelque soft('installation. Figure 16-Montage 32FS, Corner Through the Wall NOTE: Horizontal run of pipe requires 1/4"(7mm)rise per foot. 2"(51 mm) Minimum Outdoors Wall r 6"(152 mm) 45 Degree Minimum Elbow 4 \ No- :1014 • • 4 p r Hearth Pad/Floor Protection 0 Refer to vent manufacturer's installation instructions for minimum Figure 17 -Montage 32FS, Parallel Through the Wall vent clearance 16 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE Standard Vertical Installation Configurations Preferred Installation—Vertical Vent Through the Roof t Model:Montage"'32FS This venting configuration allows for the best stove performance.The This free-standing model may be connected to an existing flue or by vertical pipe promotes natural draft and with the chimneyinside the installing listed type"PL"vent pipe. If a liner is run all the way to the dwelling,the flue gases stay warm,thus rising at a consistent rate. top of the existing chimney, the existing flue should be sealed with a steel plate. Start a vertical run with a Tee at the back of the stove. Other options are illustrated below. NOTE:See Pages 11 and 12 for Vent Termination Requirements -, ..= 1,` Listed Rain Cap A I I Listed Rain Cap Flashing N. .. k,,, II i. .,. 1 I Wall Straps Maintain clearances Required Every specified by vent 4 Feet Minimum manufacturer Clean-Out d_ :] Tee alb i e- ,4.- .,, ...-�� Figure 18-Exterior Vertical Vent Figure 20-Vertical Vent Through the Root �M��� Listed Rain Cap ^ Listed Rain Cap Optional Complete \::: Liner and Listed Existing Termination Cap Chimney Pipe Pipe Increaser is Optional i' Clean-Out — •4; /�Access Door Extend Pipe to the Top Maintain clearances it Existing Chimney is specified by vent Corroded or Damaged Maintain clearances manufacturer specified by vent — manufacturer ■ < ). r s ,,,,,,[2 is — . Figure 19- Vertical Vent Into a Masonry Flue Figure 21-Interior Vertical Vent into an Existing Class A Chimney 17 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE yy Ps i oi�imW�= o I�V Vu :� °e,l mfilkei ivlliiliN Simple Operating Instructions C 1. Start D FIRST TIME USE r 4. 2.Preparation 3.Priming the Auger 5.To Start Your Stove 7. Set stove to desired al Check hopper and remove (Optional) a] Check hopper,and fill with heat setting(heat output any materials from hopper a1 Fill hopper with pellets pellets,if necessary. button). The new setting and auger NOTE:use quality grade pellet b] Push the"START'button. willnottakeettectuntilthe switch receives adequate b] CheckUltraGratem forproper fuel NOTE: Room air blower and heat to activate. fit(ensure UltraGrate is set i- hi Push the 'START' button exhaust blower start w/line securely in the base -see to turn on the blowers and voltage for 10 seconds, then Figure 29) auger motor return to settings when last operated. c1 Check door gasket and door el When pellets begin to latch to ensure tight seal drop from feed tube into 8. After approx. 5 minutes (see Figure 33) UltraGrate,push the'STOP" adjust damper if neces- button to stop the auger sary to obtain a bright d] Connect power cord to j vibrant flame. grounded power supply ( NOTES: outlet 6. Pellets will dropinto If the damper is too far I UltraGrate and stove will inward the flame will be light in approximately 3 lary/sootyand the fuel will 4. Stove Is now ready for to 7 minutes pile up in the UltraGrate L. start-up (see Page 10). 1 1 • If the damper is too far w Yes outward the flame might A be extinguished because of too much combustion air. Does the Stove Light? See Page 20 for further 0 instructions on adjusting damper using thermostat vs manual modes. Heat Output Start Button ButtonNo I v 9.To Turn Off Pellet Stove Convection OUTPUT START 7a.Follow the troubleshooting (room air) section in this manual a] Push"STOP"button-stove Blower \ enters shut down mode Button I i ' 111 Combustion blower goes to BLOWER Yes highandroomairblowerwill operate at the panel setting until lowtemperature switch Does the Stove Light? cools.Pellets stop feeding and the fire goes out in FEEDING approximately 15 minutes O aftertheaugerisshutoff,the room air blowerand exhaust blower will automatically STOP shut off. Stop Button No __RCNSIRIRE Hf AT FUR LIFE-7 r .1111=IllII I Contact your IHP dealer for r further assistance 16.Thank you for purchasing an IHP Pellet Stove END 18 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE Control Board Operation IMPORTANT NOTE: If the fuel feed trim or combustion air trim needs to be adjusted, contact your dealer or qualified technician to calibrate internal software. The trim controls should START BUTTON only be adjusted for the proper flame if all other options did not achieve proper adjustment. The"START Button turns on the pellet stove. It is recommended that the damper be used to fine-tune your stove to your particular fuel and installation configuration(see Damper Adjustment on Page 10 and Damper Adjustment If the exhaust does not reach operating tempera- Guidelines on Page 21). ture within 30 minutes,the stove will automati- cally shutdown.The pellet stove can be restarted Combustion 0 0 by pushing the"START Button again. Blower Trim ® RESTART Heat Output y 4 Position Button I - I „ Connector AUGER ON(green LED)-The auger restarts and '` Button returns to delivering fuel to the UltraGrateTM. Convection ® O HEAT START 1.71/ (room air) OUTPUT tirn� STOP BUTTON Blower Heat Output Main ° o orgi NOTE:The'START'Button has to be activated Button •• ��- s)Red Wire _000 to give power to the AUGER ON/OFF button. •• _, (5 places) Connectss 222 Convection _ Connector Blower BLOWER Speed Trim The"STOP"button turns the pellet stove OFF. Convection Pellet Feed When the LED is green,the auger is ON. (room air) � r Trim Pot Blower LEDs' SHUT DOWN(LED off)-Auger turns OFF and -Green FEEDING Auger LED fuel delivery stops.The blowers will continue to (5 places) �� I Label Green=On P/N operate until the stove has cooled sufficiently. �1) To Thermostat Stove enters shut down mode. STOP Location Terminal Stop 0 5-High [ROIISTRINE Button HEAT OUTPUT BUTTON O3-Med.High R;,FF 0 3-Medium When not using a wall thermostat,the"HEAT 02-Med.Low _ ■enll ® DI■ O1 Low I� OUTPUT" button provides the ability to burn Fuse at five separate settings from low(#1)to high (#5). The"HEAT OUTPUT button regulates the Figure 22-Control Board Figure 23-Back Side of Control Board fuel feed setting and the combustion air supply simultaneously. Fuel Delivery Rate Each time the"HEAT OUTPUT button is pressed the heat output will advance to a higher setting. The"HEAT OUTPUT button manages the fuel delivery rate by controlling the amount of time the When at the highest setting (#5),if the button auger motor will run as follows: is pressed again it will go back to the lowest setting. Settings can be changed at any time Heat Output Auger Motor OFF/ON *Lb.'s Per Hour •Approximate BTU Per Burn Time but will only take affect after the start-up cycle Setting Time(seconds) Fuel Delivery Hour Fuel Delivery (hours) is complete. (#5)High= 1.3/0.9 3.8 Lb.'s/hr. 32,000 BTU/hr 15 CONVECTION(ROOM AIR) BLOWER (#4)Med.High= 1.8/0.9 3.0 Lb.'s/hr. 25,000 BTU/hr 18 BUTTON (#3)Med.. 2.2/0.9 2.5 Lb.'s/hr. 21,000 BTU/hr 22 The"BLOWER"button operates the convection (42)Med.Low= 2.6/0.9 2.0 Lb.'s/hr. 17,000 BTU/hr 31 blower.This will change the flow of hot air into the room. Five settings are available from low (#1)Low= 3.1/0.9 1.5 Lb.'s hr. 13,000 BTU/hr 37 (#1)to high(#5).When the"BLOWER"button Table 5-Model Montage'"'32FS NOTE: Maximum hopper capacity is 551b.'s is pressed,the green indicator light will scroll from low to high.When at the highest setting • Feed rates are approximations only.Actual feed rate will vary depending on size,quality and length (#5), if the button is pressed again it will go of fuel used and variations in line voltage. back to the lowest setting. When the"HEAT OUTPUT"button is on position • Estimated heat input based on fuel value of 8400 BTU per lb.of fuel. #5,the lowest blower setting is#3. When the heat output button is on position#4,the lowest A WARNING blower setting#2.This is a safety precaution to protect against overheating.Blower settings Never empty pellets from the Burn-Pot into the hopper. Pellets that can be changed at any time,but will only take may appear to be cool may retain enough heat to ignite other pellets affect after the start-up cycle is complete. resulting in smoke or fire damage. NOTE: The control board has an internal memory which recalis the last setting prior to DO NOT OVERFIRE THIS STOVE. This may cause serious damage to loss of power your stove and void your warranty. It also may create a fire hazard in your home. IF ANY EXTERNAL PART OF THE UNIT BEGINS TO GLOW, YOU ARE OVERFIRING. Immediately press the "STOP" button on the control board. 19 NOTE:DIAGRAMS 6 ILLUSTRATIONS ARE NOT TO SCALE Pre-lighting Instructions General Operating Considerations • During an initial start-up,or in the case where the hopper has run out of Proper Burn Characteristics: Your flame should be bright yellow under fuel,it will be necessary to prime the auger feed system. normal operations. If your flame becomes reddish/orange,your stove probably needs routine maintenance.Excessive amounts of fly-ash build- To prime the auger feed system: up in the UltraGrate, clinkers in the UltraGrate, or leakage of air if the 1. Fill the hopper with recommended pellet fuel and plug the stove into UltraGrate is not properly seated,will starve the fire for air. (See Routine the wall outlet. Maintenance for information on cleaning the stove). If the problem per- 2. Press the"START"button on the control board to start the fuel feed. sists,review the troubleshooting section at the end of this manual. Next,press the"HEAT OUTPUT"button to position#5(maximum feed rate). 3. Look through the combustion chamber door and when you seethe first Manual and Automatic Operation pellets dropping into the UltraGrateT"',the auger is then fully primed. It will take 10 to 15 minutes to prime the auger. Your pellet stove can be operated in either the manual or automatic mode. 4. Once the auger is primed,press the°STOP"button to turn off the auger The manual mode is used when operating without a wall thermostat.The (LED will go off). automatic mode is used when utilizing a wall thermostat. When utilizing the thermostat capability,the burn time can be extended dramatically depending Starting Your Pellet Stove on thermostat setting.NOTE:It is normal for some ash to build up on the inner glass surface at the lower Heat Output settings. 1. Make sure the auger is primed(see Pre-Lighting Instructions on this page),then simply push the"START'button on the control board to Manual Operation activate the FastfireTM igniter. 2. Whilethepelletswilligniteonanyheatoutputsetting,itisrecommended Pressing the "START' button will initiate the start-up cycle. The auger that the"HEAT OUTPUT button be set to position#3.Pellets will start LED will be green to indicate the"on"status. The blower speeds and feeding into the UltraGrate and should begin to ignite in approximately pellet feeds are fixed during this time to provide appropriate ignition. three to seven minutes.The Fastfire igniter will automatically shut off The Fastfire igniter system will light the pellets fed to the UltraGrate,after after 8 minutes. about 3 minutes. After the start-up cycle,your stove will be in the run 3. After the pellets are burning well,press the"HEAT OUTPUT"selector mode. At this point the stove will operate with the heat output("HEAT to the desired setting. Combustion air and the pellet fuel feed rate will OUTPUT"button)and blower settings("BLOWER"button)selected.These adjust automatically as the'HEAT OUTPUT button is pressed. The settings can be selected either during or after the start-up cycle. Pressing flame should be bright yellow in color and there should be no evidence the"STOP"button during the run mode will initiate the shut down cycle of soot formation at the top of the flame. Press the"BLOWER'speed (feeding LED will go off). The pellets will stop feeding and the blowers button to increase or decrease the blower speed to the desired level will run at a fixed speed for approximately 10 minutes. At this point your 4. If operating your stove with the wall thermostat, adjust the "HEAT stove is safely shut down. The stove can be restarted by pressing the OUTPUT button to the desired demand mode(#1 through#5 on the "START button during the shut down cycle. "HEAT OUTPUT"button). Next,adjust the wall mounted thermostat to the desired room temperature and your stove will automatically Automatic Operation switch between a demand mode and stand-by mode. Your stove is capable of running in an automatic mode with the use of NOTES: a wall thermostat. Cold Start-When the START"button is pressed when the appliance For the wall thermostat to control the operation of the stove,set it to a is cold, voltage will bypass its normal circuit through the low limit temperature that will put it in the demand mode(calling for heat). The thermal switch(for 20 minutes to allow adequate time for the low limit thermostat will establish either a demand mode or a stand-by mode. thermal switch to heat[140°Fmin.]which will close the circuit). The The thermostat should be set for the desired room temperature. If the combustion and convection blowers will start at maximum speed. room temperature drops below the level on the thermostat the stove After approximately 10 seconds both blowers will default to settings will automatically begin the start-up cycle,as explained in the Manual they were at after the last shut down was completed(indicated by Operation section. LED's#1 to#5). The Fastfire igniter will operate for approximately 8 minutes. The auger will turn continuously for a predetermined dura- Once the start-up cycle is completed the stove will operate at whatever tion at the respective Heat Output Settings, followed by the normal heat and blower setting you have selected. For best operation under operating mode. thermostatcontrol,the medium or high settings are recommended.When the desired room temperature is reached the stove will automatically go Re-Fueling While in Operation into the shut down cycle. The pellet feed will stop and the blowers will continue for a controlled time allowing safe shut down of your stove. All 1. Open hopper lid and fill hopper with pellets. lights will remain on when the thermostat is open. The"HEAT OUTPUT" 2. Make sure the hopper lid is completely closed. and°BLOWER°settings can be changed at any time,but only take affect 3. Check to make sure the stove remains lit. during the run mode. When the temperature in the room drops to the 4. If the flame goes out,press the"start"button on the control panel to level set at the thermostat,the stove will again begin the start-up cycle re-ignite. and resume automatic operation in the demand mode. CAUTION: Failure to ensure pellets in the UltraGrate remain NOTE:If the "START"button is pressed while the thermostat is in the burning after re-fueling may result in smoke escaping from standby mode the stove will not restart until the thermostat closes(call- the unit. ing for heat). 20 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE Turning Off Your Stove NOTE:Excessive amounts of fly-ash built-up in the UltraGrateTM,clinkers in the UltraGrate or leakage of air(if the grate is not properly seated) Press the"STOP"button to initiate the shut down cycle(auger LED will will starve the fire for air. See Routine Maintenance, on Pages 22 be red).The pellets will stop feeding and the blowers will continue to through 26 for information on cleaning requirements. run on a timed cycle.The stove will shut down safely upon completion of the shut down cycle. Excessive Combustion Air: Adjusting the damper to a more closed position will reduce the combustion Shutdown Mode-When the thermostat opens(not calling for heat), air delivery. Symptoms of excessive air include;fuel burns too quickly or the auger"STOP button is pressed(feeding LED will be off),power (results in smoking or smoldering pellets),white to yellow flame,etc.If to auger motor will be discontinued. The blowers will continue at the the damper is open too far,the burning pellets will lift off the grate and fly control board setting until the low limit thermal switch cools enough up into the air much like popping corn does.Another flame characteristic (below 120°F)to open. For safety,the blowers will continue to run of a damper that is open too far is a flame that has significant variation for approximately 10 minutes before the unit shuts down. in height on any single burn setting. Damper Operation NOTE:Excessive combustion air reduces efficiency. The damper assembly controls the amount of combustion air that is Contributing factor: delivered to the firebox.With the damper adjusted all the way in, the • Venting system providing excessive draft. airflow will be at its minimum.As the damper is moved outward,more • Dry,hot burning fuel air is delivered(see Damper Location and Adjustment on Page 10). Correct Combustion Air/Proper Burn Characteristics: It will be necessary to monitor the appearance of the flame during the first 4-8 bags of pellets.If the flame is smoky red or orange with evidence When the damper is correctly set,the burning pellets should move(wiggle) of soot at the top of the flame,the damper will need to be adjusted to around slightly and the flame should be bright yellow. deliver more combustion air(see Damper Location and Adjustment on Page 10).If the flame is"short'at the higher burn rates and appears to Automatic Safety Features burn the pellets out of the UltraGrateTm faster than they can be resupplied, or there are significant variations of flame height within a single burn set- Power Outage: ting,the damper may need to be adjusted to deliver less combustion air. During a power outage,the stove will shut down safely.The stove will automatically restart when power is resumed. The solid state control After the damper is adjusted,re-evaluate the appearance of the flame.It board has an internal memory that will retain heat output and blower may be necessary to continue adjusting the damper in increments until speed settings through voltage interruptions. proper combustion is achieved (the flame should become a brighter yellow and begin to"dance"). A small amount of smoke may leak from the too of the window glass. the hopper and from the combustion air intake, if the stove is vented Once the damper has been properly set(and if the routine maintenance horizontally with no vertical pipe.This will not persist for more than 3 is performed as needed),the damper should not require re-adjustment to 5 minutes and will not be a safety hazard. It may set off your smoke unless you are changing from a premium grade pellet to a standard or alarm. high ash pellet,in which case the damper may need to be moved outward to help prevent the accumulation of ash or clinkers in the UltraGrate. NOTE:If the area in which you live is prone to frequent power outages, it is recommended that a minimum of 8 feet(2-1/2 meters)of vertical Damper Adjustment Guideline vent pipe be included in a free-standing installation to induce a natural draft in the event of a power failure. Lack of Combustion Air: Overheating: By opening the damper,this will increase combustion air delivery.Symp- High temperature thermal switches will automatically shut down the stove toms of insufficient combustion air include;unburned fuel,lazy smoky if it overheats.Allow up to45minutescoolingtimebeforere-lighting.Keep or red/orange flame,excessive ash or soot,excessive buildup on glass, enough convection air going through stove to keep it cooling properly fuel may"pile-up." (adjust convection[room air]blower speed to a higher setting),this will Contributingfactors: ensure long life of the stove. If the overheating continues,contact your IHP dealer for more information. • High Altitude—Lack of oxygen • Restrictive Venting(elbows,horizontal runs,cold external chimneys, etc.) • Dirty/Poor Quality Fuel • Lack of Maintenance 21 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE E°erI �p�uI 1R f 1 �' I Wood pellets manufactured to the pellet fuels institute(P.F.I.)certification • R' f,11. �I'I114 IIII ..11�ilII11�VIIIOOIVl II�II�II�IIV�B'i 41ilir�" III it l'llll 6 WA f411,1u log ,�.�;''���hllpi is standard are available in two grades,Standard and Premium.The primary difference between the two is the ash content of the pellets. ACAUTION The P.F.I.specification for standard grade and premium grade residential and commercial pellet fuel is as follows: The use of unapproved, dirty, wet and/or high salt • CHLORIDES (Salt): Less than 300 p.p.m. to avoid stove and vent content fuel will void the warranty! rusting. • BULK DENSITY:38 to 40 lb./Cu"Ft.minimum • MOISTURE CONTENT:8%to 10%maximum Fuel Specifications-Using the Ultragratemi burn system,this appliance • ASH CONTENT: <2% maximum (standard grade) < 1% maximum has been designed to burn wood residue pellets only(with up to 2%ash (premium grade) content).Agricultural pellets(i.e.corn,alfalfa etc.)are not permitted to be • FINES:0.5%to 1%maximum through a 1/8"screen burned in the stove.Dirty fuel will adversely affect the performance of the • BTU CONTENT:There are a number of variations in pellet fuels that are stove.The pellet fuel should meet P.F.I.(Pellet Fuel Institute)standards not included in PFI standards.For example,BTU(heat value)content for standard grade or premium grade residential and commercial pellet may range from just under 8,000 to almost 9,000 BTU,depending fuel. If the pellet fuel meets these standards,it will be printed on the bag. upon species and region of the country and other variables. Any questions regarding pellet fuel can be answered at the Pellet Fuels Institute(PFI),www.pelletheat.org. o. I I r ty�gl��HIi VI6idM r I ' �"��rry�Pli IM III `"ii�lfl�h � Pellet Feed/Pellet Size-The pellet feed system is designed to handle a ROUTIN A��NN* ""'� '°m'Ilullllllo """ lIII,I I�ili'IIIIIh� wide range of pellet sizes up to a maximum of 5/16"diameter.Different pellets may feed at considerably different rates.You may notice a differ- IMPORTANT CAUTIONS: ence in the burn if you change pellet fuel sizes.The longer the pellet,the slower it will feed and vice versa.If the stove will not stay burning at the • UNPLUG POWER CORD AND ENSURE APPLIANCE IS COLD minimum fuel feed setting,those particular pellets may not be feeding BEFORE PERFORMING ANY MAINTENANCE WORK. fast enough. If this happens, reduce the amount of combustion air by • Some brands of pellets produce more ash and clinkers than adjusting the damper.See Pages 10 and 21 before adjusting the damper. others.Therefore the frequency of performing the following Clinkering-Silica(or sand)in the fuel,along with other impurities,can cleaning procedures depends to a great degree on the quality cause clinkering.A clinker is a hard mass of silica formed in the burning • Notf the cleaningpelts burned. process.Clinkering is a function of the fuel,(not the stove),but adversely vo thisfor wills causep its to burn poorly and will affects the performance of the stove by blocking off the air passages in • Whenid your warrantyn for this appliance. the grate.Even P.F.I.approved pelletfuel may tend to clinker.A clinker can removing ash build-up, use o loosen osen approved ash vacuum p be removed from the UltraGratena and placed in the ash pan with the use only.beforeA cleaning brush can be usedS to STANDARDy ash HOUSEHOLDbud-u of the grate scraper/ash pan tool furnished with your stove.See Routine VACUUMvacuuming. DO NOT USE THEA ILTSWILL LEAK THE Maintenance(on Pages 22 through 26)for more information on cleaning. OR"SHOP VAC"AS FILTERS LEAK THE FINE PARTICLES OF ASH INTO THE HOME. Ash-The frequency of removal of the ash and maintenance performed • THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND on the stove is directly proportional to the ash content of the fuel and the REPAIR FOR PROPER OPERATION. IT IS AGAINST FEDERAL operation duration of your pellet stove. Low ash fuel may allow longer REGULATIONSTO OPERATETHIS WOOD HEATER IN A MANNER intervals between cleaning,however,a stove burning high ash fuel may INCONSISTENT WITH OPERATING INSTRUCTIONS IN THIS need to be cleaned as often as everyday. MANUAL. Fuel Feed Rates-Different brands of pellets will feed at varying rates NOTES due to their size and density(length and diameter).This may require a • Cleaning schedule will vary depending on quality of pellets used. slight adjustment in the damper control(see Page 10)or the fuel feed Burning high ash pellets will require more frequent cleaning. trim control to compensate(see Page 19). • Using a drop cloth is recommended as some ash may spill onto the floor during the cleaning process. NOTE:See Fuel Delivery Rate on Page 19 for burn times. Cleaning PLEASE NOTE:IHP has no control over the manufacturing of pellet fuel The following areas need to be inspected and cleaned during routine and will not be heldresponsibleforpoorstoveperformanceoranydamage cleaning: caused by poor quality pellet fuels. Pellet Fuel Storage- • Heat Exchange Tubes/Tube Scraper(Homeowner) • Store your wood pellets in a dry place to prevent them from absorb- • Baffle Plates(Qualified Technician Only) ing excess moisture. • Proof of Fire Switch (Qualified Technician Only) • Window Wash(Homeowner) • Do Not store your wood pellets within the clearance zone of the • Ash Clean-Out Ports(Qualified Technician Only) stove. • Paint Touch-up(Qualified Technician Only) • Do Not store your wood pellets in a place that would block removal • UltraGrate(Burn Grate)(Homeowner) of the ash pan or block access to refueling the hopper. • Ash Slide Plate(Homeowner) • Ash Pan(Homeowner) • Exhaust Passages/Vent Pipe and Creosote Removal(Qualified Techni- cian Only) • Gaskets(Qualified Technician Only) • Cleaning Rear Stove Compartment(Qualified Technician Only) 22 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE • Heat Exchange Tubes Recommended Frequency of 2 days to 2 weeks*) Tube Scraper-Using the hole in the handle of the Grate Scraper Tool "grab"the scraper rod as shown in Figure 26. Using the Grate Scraper Front Tool,pull the rod up and out towards the opening of the firebox. Con- tinue pulling until the Tube Scraper reaches the top of the firebox.Pull the tube scraper out,then repeat 2-3 times to remove fly-ash from the heat exchange tubes. Baffle Plate It may be easier to clean the tubes if the heat exchanger baffle plate is removed first(located in the firebox below exchange tubes). J/ _ 14 Back Baffle Removal-The baffle plate contains two keyhole slots(see Fig- ures 24A and 24B),which allows the two retaining screws to remain in place while removing the baffle plate.To remove baffle,loosen the two Keyhole Slots screws holding the baffle in place(do not fully remove).Slide the baffle (2 places) plate to the left until the screw heads clear the open end of the key hole Figure 24B-RemovingBaffle Plate slots.Remove the baffle plate diagonally through door opening.The tube g scraper rod can now be pulled in a more horizontal manner,which allows the scraper to move more freely. NOTE:The baffle plate should be removed at least once a year to allow Cleaning Behind Tube Scraper for a thorough cleaning. (Recommended Frequency of 2 weeks-2 months*) (DETAIL A A WARNING �_��- DO NOT USE BRUSH ON HOT STOVE r • / --'� 0 Clean between the heat exchange tubes using a cleaning brush as illus- trated in Figure 25. 1 6 i a‘ -.11 . With tube scraper rod pulled out 2 to 3 inches,insert brush behind tube scraper and remove ash build-up. Clean to the left and right side of heat exchanger,between tubes and the top of the firebox. 1 • • DETAIL A H / ....111 • Baffle ` Baffle re Screw , .• •e ro • f ' a0 Brick Brick Panel Retaining Bracket 4y —Goa Figure 25-Clean Behind Tube Scraper *Burning fuel with a high ash content oran improperly adjusted damper may require more frequent cleaning and stove maintenance. Figure 24A -Removing Baffle Plate 23 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE Ash Clean-out Ports If (Recommended Frequency of 1 year*)* dlllll�i6'�I, IMPORTANT NOTES: hie' �I'+ 1 IGI 1001 IIIVI, • ENSURE APPLIANCE IS COLD BEFORE BEGINNING. • FIREBRICK PANEL MUST BE INSTALLED BEFORE OPERATING UNIT. • ASH CLEAN-OUT PORTS MUST BE CLEANED OUT AS PART OF Ar It11j,1,u,1, I�pil 14 rill ROUTINE MAINTENANCE. Accessing Ash Clean-Out Ports 1)Open firebox door. 2) Remove Firebrick Panel(see Figure 24A): a. Remove the two firebrick retainer brackets using a 5/32"alien wrench(located on the left and right side of the firebrick inside Figure 26-Pulling Tube Scraper Rod firebox).Loosen the screws(do not remove)until screw heads can be removed through the key hole slots in the brackets. b.With the brick retainer brackets removed,lift firebrick panel up Proof of Fire Switch and out. (Recommended Frequency of 1 year or after every 100 bags of fuel used*) 3) Using an approved ash vacuum,remove the ash build-up.A cleaning brush can be used to loosen any ash build-up before vacuuming. This switch needs to be removed and cleaned after every 100 bags of 4) Reinstall firebrick panel. fuel burned. 5)Close firebox door. Cleaning Procedure: 1) UNPLUG STOVE! firebox viewed from front with 2) Locate the switch behind the right side panel,mounted on the com firebrick panel removed) bustion blower. 3) Using a flat-head screwdriver,remove the 2 screws which secures the switch to the blower housing. ,r - 4) Using a dry cloth,wipe off any flyash build-up on the sensor portion of the switch. 5) Reinstall switch. Ensure wires are properly connected to the switch - and the connectors are not making contact with the blower housing. Close side panel. rollorIMLIF .• NOTE: Failue to clean the proof of fire switch when needed may molt in nuisance slut-downs because the By-ash build-up insulates heat from reach- ing the switch. Window Wash (Recommended Frequency of 1 year*)* Using a small brush,sweep out all debris buildup from behind the window Vacuum Out FyAsh Clean-Out wash bracket as shown in Figure 27. --- Ports(indicated by arrows) Figure 28-Ash Clean-Out Ports „ Soot and Flyash: r*. . Formation and need for removal-The products of combustion will contain small particles of flyash. The flyash will collect in the exhaust venting system and restrict the flow of the flue gases. Incomplete combustion, such as occurs during startup,shutdown,or incorrect operation of the room heater will lead to some soot formation which will collect in the : exhaust venting system.The exhaust venting system should be inspected T at least once every year to determine if cleaning is necessary. ' by • - *Burning fuel with a high ash content oranimproperlyadjusted damper may require more frequent cleaning and stove maintenance. Figure 27-Clean Behind Window Wash Bracket Using Brush 24 NOTE:DIAGRAMS 8 ILLUSTRATIONS ARE NOT TO SCALE UltraGrateTM'(Burn Grate) Ash Pan (Recommended Frequency of 1-7 days') (Recommended Frequency of 2 Days-2 Weeks') Inspect the UltraGrate periodically so that the air holes don't clog with ash The ash pan will have to be emptied periodically,depending on amount or clinkers.The UltraGrate can easily be cleaned with the grate scraper of fuel consumed. The ash pan is located in the pedestal.See Figure 31. tool,or it can be removed.It is very important to monitor the ash build up under the UltraGrate,as too much of ash will block combustion air from CAUTION: Disposal of Ashes - Ashes should be placed in a steel entering the grate,causing pellets to pile-up in the grate.A clogged grate container with a tight fitting lid and moved outdoors immediately. will reduce the overall performance of the stove,cause dirty glass and The closed container should be placed on a non-combustible floor or if not cleaned may lead to smoke escaping the stove.The ash build-up the ground-well away from all combustible materials,pending final under the grate is easily dumped into the ash pan by pulling out the ash disposal. If the ashes are disposed of by burial In soil or otherwise slide weekly(see Ash Slide Plate,Figure 30). locally dispersed,they should be retained in the closed container until all cinders have been thoroughly cooled. MEW J Ash Pan Y UltraGrate . -- ,. The grate scraper tool fits into this slot for easy removal Figure 31- Ash Pan Figure 29-Inspect UltraGrate and Clean if Necessary Creosote Removal When wood is burned slowly,it produces tar and other organic vapors, Ash Slide Plate which combine with expelled moisture to form creosote. The creosote (Recommended Frequency of 1 to 2 Weeks') vapors condense in the relatively cool chimney flue of a slow-burning fire. Ash that accumulates around the grate can be"dropped" into the ash As a result,creosote residue accumulates on the flue lining. pan as follows: When ignited this creosote makes an extremely hot fire.The chimney con- 1. Open the firebox door. nector and chimney should be inspected at least once every two months 2. Pull open the ash release slide plate as shown in Figure 30. during the heating season to determine ifacreosote buildup has occurred. 3. Using a brush,sweep the ashes from the firebox through openings If creosote has accumulated it should be removed to reduce the risk of to the ash pan. a chimney fire. 4. Close the ash slide plate,then close the firebox door. Exhaust Passages and Vent Pipe IMPORTANT NOTE:Make sure to fully close the ash slide plate when (Recommended Frequency of Yearly') complete.Failure to close the ash release slide plate completely may Inspect frequently and clean when necessary.Fly-Ash will accumulate at cause the fuel to burn poorly(due to reduced airflow through the grate), all bends in the exhaust system. which may then cause pellets to"pile up"in the grate.The ash slide NOTE:Large amounts of fly-ash build-up will create a lack of combustion must be fully closed for the firebox door to close. air. Removing the clean-out tee cap on vertical installations will allow an inspection of the ash build-up in the clean-out tee and will help you }. , to decide how frequently more extensive cleaning must be performed. Sweep ashes into openings on sides _. �s '•^ Rain Cap i� 1 - r iA a Pik i pi I pH it . z ti Clean-Out Tee I l Remove cover,then I! remove ash Ash Slide Plate 11 Ir Figure 30-Using the Ash Slide Plate ` Figure 32- Clean Vent Components 25 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE Door Rope Gasket Motor Lubrication t The condition of the rope gasket around the door and windows should be The blowers are permanently lubricated by the manufacturer.Do not checked periodically and replaced or repaired if necessary.The door gasket apply oil to any part of the blower,doing so may cause damage. does not need to be"tight"in all areas,since a small amount of leakage is not hazardous or detrimental to the performance of your stove. Blower Cleaning (Recommended Frequency of Yearly*) Clean the air holes on the motors of both the exhaust and room air blowers :;tr"�t "s?", o annually. Remove the exhaust blower from the exhaust duct and clean out the internal fan blades as part of your fall start-up. Rear Stove Compartment "°` The rear stove compartment should be cleaned periodically(a minimum of once a year).DISCONNECT ELECTRICAL CORD PRIOR TO CLEANING STOVE.Any household dust,pet hair or sawdust should be vacuumed Door Gasket - or wiped out of the rear compartment of the stove,room air blower,and combustion blower(paying special attention to vacuuming out the intakes of both blowers).The electrical components should be wiped clean. • Cleaning Glass DO NOT CLEAN THE GLASS WHEN THE STOVE IS HOT. CAUTION: Do not open the front door when the stove is hot. Clean the glass using a soft cloth or paper towel and a house- hold glass cleaner or gas stove window cleaner.A commercial glass cleaner designed for stoves is recommended.Do not use abrasive cleaners. A damp cloth with a small amount of ash Figure 33-Checking Door Gasket from the firebox can also be used to clean the glass. Opening Side Panels Servicing Glass The hinged side panels are held closed with magnets. To open,grab the CAUTION:BE CAREFUL NOT TO ABUSETHE DOOR ASSEMBLY BY upper portion of the side panel (at front of stove)and pull each panel STRIKING OR SLAMMING IT. IFTHE DOORASSEMBLY OR GLASS outward(see Figure 34).The side panels will hinge open from the back. IS BROKEN OR DAMAGED,THEY MUST BE REPLACED BEFORE After maintenance is complete.close the side panels. HEATER CAN BE SAFELY OPERATED.USE ONLY COMPONENTS PROVIDED BY THE MANUFACTURER AS REPLACEMENT PARTS. Small Area Paint Touch-up The stove body is painted with a quality high-temperature stove paint. Use only model TSPK-B Stove Paint,Catalog#H8159.Do not touch-up your stove with any other paint. Using one small piece of 320 grit sand paper and lightly sand the blem- ish so that the edges are "feathered"or smooth to the touch between the painted and bare surfaces. Do not let the sand paper gum up with paint,as this will cause scratches on the metal surface.If there are any t.. Left Right scratches,use 600 grit sandpaper instead.Mask off surfaces you do not Side Side want painted.Paint lightly over the bare surface first as this will act as an Panel Panel undercoat.Then paint over a larger area in smooth even strokes to blend. *Burning fuel with a high ash contentoran improperlyadjusted damper may require more frequent cleaning and stove maintenance. Figure 34-Opening Side Panels 26 NOTE:DIAGRAMS 8 ILLUSTRATIONS ARE NOT TO SCALE ° -SECIFECATtONS'''' ry a * � % irilill1 i10 UI ; ., ,p � , l Product Reference Information Cat.No. Model Ship. Weight Ship. Volume H6839 Montage 32FS 285 lb. 22.06 cu.ft. Flue Size 3"(76 mm)Rear �) Floor Protection Front and Sides:6"(152 mm) 0 Requirements Back:Up to 6"(152 mm) Hopper Capacity 55 Lbs. MI T Burn time 15-37 hours® 5-7/8• Fuse,Control Board 5 Amp,250 volt,3AG® 0112 Fuse,Igniter 6 Amp,125 volt 0 24-11/16" 627mm 1,It Clean-Out Heat Input 13,000-32,000 BTU/hr® j iv Tee (BTU's per hour) ® to Emissions <4.03 gr/hr EPA Certified e Stove Back V Efficiency 82% 9-3 Convection(room air) F 233m/16 m" Blower 150 CFM;1.5 Amps, emeemlim mione 2175 rpm ZI El-_, _ Combustion Blower 95 CFM:1.0 Amps, 3000 rpm 9-5N" lin Iii 245mm' 28-11/16" ' Auger Motor 1.25 RPM;.48 Amps 729mm Standard Features FastfireTM Self Igniter 1-9/15" IE- WallThermostat 40mm (wire included) aND NOTES: • Dimensions shown are approximations only (+/-1/4") • Approved for Manufactured Home Installations. • Optional Kits Available-Decorative trim kits,log c 22-1/2" ,, .4-23-1/8" set,window screen and 3"and 4"Quick Discon- 572mm 507mm nect kits. t__ I • The burn grate is designed with advanced ° ° — __ s a UltraGraten"technology. II ' Oln Canada floor protection is required directly I _ underneath and 2'from the sides of the flue or ' It chimney adaptor.This is recommended in the US. Flue Outlet Q}2-15M 6" 75mm 0 , ©Burn times, hopper capacity and BTU input 0 2"� ° may vary depending on the size and type of fuel 51mmv Combustion used. Air Inlet 266mm I 5-1R" I 0 Fuses are rated as fast acting. 140mm F 7" �" 1 178mm 286m 286mm 27 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE r uiiR,14)11i01 •0001I0c• 00v1 ,1pIIr 0 • Thermal Switch,Low Limit(Ceramic,F140-20F,N/0*)(G)-This"proof a.tl"� . ��° �- .�� ,>` 4 of fire"switch will close at 140°F and will not open until it reaches a temperature of 120°F. This switch is located on the combustion • Air Wash blower(behind the right side panel).It is designed to shut down the A small slot in the door that allows room air to be pulled into the stove(auger motor and both blowers)if it does not detect the heat of firebox and pours over the inside surface of the door glass to inhibit a fire at the end of the initial startup period. the build up of soot. • Hopper Lid Switch(H) • Auger(A) It is located on the left hinge area inside the hopper. It detects whether A motor powered screw device that transfers the fuel from the hopper the hopper lid is open and will turn off the auger motor if the hopper to the feed chute to deliver pellets to the UltraGrateTm. lid is not properly closed. When opening the hopper when refueling, • Auger Motor(B) do not allow the hopper lid to remain open too long or the fire may It drives the auger. Motor specifications are: 0.5 Amp, 1.25 RPM extinguish. NEVER DISCONNECT OR BYPASS THIS SWITCH FOR (revolutions per minute). ANY REASON. • Blower,Convection(Room Air)(C) • Hopper(I) The blower function is to transfer the heat from the appliance to heat The hopper is where the pellets are stored. the room air. • Control Board(Heat Output Button)(J) • Blower,Combustion(Exhaust)(D) It controls power to the feed system-auger motor and combustion It has a radial impeller to deliver more air to the UltraGrateTm. It pulls blower. Use the heat output button to adjust to any of the five feed air into the UltraGrate by creating a negative pressure. This is done rate settings(which controls the burn rate). by extracting the exhaust gases out of the firebox and pushing the • Pressure Switch(K) exhaust downstream to the flue exit. A safety device used to shut off the feed system(auger motor)if there • Thermal Switches,High Limit is too much back pressure in venting system. Some possible causes There are two of these high-limit thermal switches on this model. If are as follows: a temperature reaches the high limit temperature, the reset switch - The venting system is obstructed. will "trip" and stop the flow of electricity to the auger motor. The - High altitude or other misc.environmental conditions affecting thermal switches will not reset until they have cooled below low reset exhaust flow. temperature). - Improper venting system. - Auto Reset Thermal Snap Switch for Room Air Blower(L250-30F, The Pressure Switch is located inside the right access door right next N/C*)(E)—This switch will trip at 250°F and will automatically to the combustion blower. reset when it reaches a temperature of 220° F. This switch is • UltraGrate(Burn Grate)(L) located on the room air blower jacket and is designed to detect This is where combustion occurs and may be referred to as the"Burn an overfire condition. Grate". - Auto Reset Thermal Snap Switch for Combustion Air Inlet * N/C=Normally Closed (L250-30F, N/C*) (F)This switch will trip at 250° F and will N/O=Normally Open automatically reset when it reaches a temperature of 220° F. This switch is designed to detect reversed flow or excessive heat in the ashpan area.-This switch is located on the firebox base behind the convection jacket, directly above the ashpan. This switch is most easily accessed by removing the ashpan 0 i of o � : II Eil Jr"- © . 4- Figure1 ' ° ',1i�35 1i © DO 28 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE 4 i Montage TM 32FS NOTE:SWITCH CONDITIONS J=JACK Wire Diagram STOVE OFFooMTEMPERAruRE, P:PLUG -<=FEMALE DISCONNECT N/C=NORMALLY CLOSED -=MALE DISCONNECT N/0=NORMALLY OPEN -o=STUD CONNECTION Y I HI-LIMB HOPPER PRESSURE HI-LIMB AUTO RESET UD SWITCH SWITCH AUTO-RESET y SWITCH N/C N/C N/C SWITCH N/C y —6 BRN�<Eb '-I I-C<� I < I I 1- LI f Z - I I 1 I 1 I I AUGER cc zo ^ ABOVE ROOM LEFT HOPPER INSIDE RIGHT DIRECTLY re MOTOR I-C., .-. ^ AIR BLOWER UO HINGE ACCESS DOOR ABOVE 2 4 6 AREA ASHPAN n 2-BLK POWER DISCONNECT i'-� lJ J P HOT 3-RED 1 3 5 2"BLK CONV ell. BLOWER GND 5-WHT NEUT 1-BLU :*: � 3-BLK—)> . ) » IGNITER cc 1-BLU >> LO-LIMIT AUTO-RESET SWITCH N/0 ON COMBUSTION BLOWER HOUSING • 1-BLU- 0---1 2-BLK �J PI BLOWER COMB ' P/N 537039-01 Rev.A,05/2009 4-ORG Figure 36- WIRING DIAGRAM 120 VAC 29 NOTE:DIAGRAMS 8 ILLUSTRATIONS ARE NOT TO SCALE r w H "uh o, �i� i duo olio 91 Poi X i1illl111F1� d" i t Illy aplll l Ir d N `,0111 i1„ it } �w ill M1 �� C i�1 QUALIFIED TECHNICIANS ONLY Unplug Appliance Before Performing Any Troubleshooting or Maintenance PROBLEM CAUSE(S) SOLUTIONS 1.Fire bums with a lazy orange flame.Pellets build up A) A,)Lack of maintenance(clean UltraGraterm clean-out pods, inthe and there is excessive glass soot that is difficult to •There is insufficient combustion air. exhaust flow passages,venting system,combustion blower remove(Ash and soot area product of combustion with •Fuel feed rate is too high. intake,etc. any wood products,so some build-up on the glass is • Remove any clinkers or ash from the bottom of the UltraGrate normal). that might be obstructing the primary air holes. • Check that the heat exchange tubes are not coated with ash. • Clean internal exhaust ducts. • Check gasket seal around the door.Use a thin strip of paper, 1 in.wide.Open the door and close It on the paper strip.A slight friction should be felt when the paper strip is pulled. Repeat this process at various locations around the door gasket. Replace the door gasket if necessary. • Check for blockage in the air inlet tube or exhaust pipe.Clean as Necessary. • Inspect glass seal to ensure that it is in good condition and is properly seated to the door. A2)Fuel trim may need to be adjusted down for faster feeding fuels. A3)Change to a better grade of fuel if necessary(See Fuel Specifications on Page 22).Check that the damper has been opened enough for the amount of fuel fed. A4)Have your IHP dealer check your combustion blower for proper operation. A5)The venting system design is too restrictive(call your IHP Technician to evaluate how the installation can be corrected to satisfy the exhaust flow requirements of the appliance). A5)Adjust the damper to increase combustion air flow. 2.Fire goes out or stove shuts down automatically A) Stove has run out of fuel. A)Refill hopper. B)Pellets are not feeding. B)See(Pellets will not feed)this Page. C)The high limittemperature switch has C)Allow the appliance to cool for 1 hour,then re-light.lithe stove tripped. has been operating at a medium to high bum rate with the room air D)There is too much combustion air for blower adjusted to low,there may not be enough air flow to dissipate the amount of fuel. the heat.On higher feed rates,adjust the blower speed to a higher setting.If this problem persists(particularly at lower burn rates)then E) The proof of fire switch is opening, the high limit thermal switch may need tobe replaced by your dealer. disconnecting power to the auger D)Adjust the damper to reduce combustion airflow. motor. E)Clean proof of fire switch(see maintenance section). If this does not correct problem,check switch for proper operation.Replace if necessary. 3.Pellets will not feed. A)The hopper is empty. A)Refill hopper. B)The auger motor or control board may B)Chec to be sire that there is no blockage in the pressure tap be detective.The pressure switch tap or hose.Have your IHP dealer diagnose the problem and clean or or hose may be blocked. replace any necessary parts. C) Back pressure in venting tripping C)If new installation check for excessive 90°bends,long horizontal pressure switch. runs or excessive vertical run of 3"pipe.Possibly change to 4"pipe. D)Thermostat is In stand-by mode. If older installation check for excessive ash accumulation in pipe or other obstructions.Clean out pipe. E) Thermostat wires disconnected. D)Check tosee if thermostat is set to low orifsun is shining directly F) High limit thermal switch may have onthemloslat. been tripped. E)Reinstall wires. G)Self-aligning bearings in auger motor may be misaligned. F)Allow stove to cool.Increase room air blower setting. H)Fines or wet fuel in auger. G)Gently tap the auger motor. I) Hopper lid is open. H)Clean out fines or wet fuel in auger and hopper.Use PH certified fuel only and store bags in a dry location. J)Hopper lid switch is faulty. I) Close Hopper Lid. J) Replace hopper lid switch if determined to be faulty. 30 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE I 1 n iV i�i I IV ul IGIIu7'�Ill��lililllllll it s IVOIi�IVllllllll illlll�u 1�liWIIIP!I�I41 IIII� `H01010HOOTINCr p9d9�llllll l gp + �I �II� o hI��NIU QUALIFIED TECHNICIANS ONLY Unplug Appliance Before Performing Any Troubleshooting or Maintenance PROBLEM CAUSE(S) SOLUTIONS 4.Blowers will not operate when the ON/OFFstart button A)There is no power to the stove. A)Check that the stove is plugged into the wall is depressed. outlet. B)There is no power to the control board. B,)Check if the house circuit breaker has tripped. C)The low limit thermal switch has failed in the B2)Check the wire connections on the high limit closed position. thermal switch and control board. C)Have your IHP dealer replace the low limit thermal switch. 5.There is soot or fly-ash in the house. A)The window is being cleaned when the stove is A)Turn down the room air blower or turn off stove operating. before cleaning to prevent dispersion of ash and soot Into the room. B) There is leakage at the joints between the B)Seal up any leaks in the exhaust system with combustion blower,connection or exhaust pipe room temperature vulcanizing high temperature connections.This will be evidenced by dust on silicone sealer(RTV). the impeller of the room air blower,and in the heat exchanger area. C)The vacuum cleaner is leaking. C)DO NOT use a standard household vacuum or "shop vac"as the filters will leak the fine particles of ash into the home.Clean the stove with an approved ash vacuum ONLY. 6.Stove will not light. A)The igniter element may have failed. A)Check igniter element fuse in rear stove compartment.Call your IHP dealer.See Lighting Procedure Without Igniter,Page 20. B)There is not enough pellets in the UltraGrate. B)Prime the feed system(see Pre-lighting Instruc- tions,Page 20). 7.Fault A)The low limit thermal switch is not operating A)Have your IHP dealer replace the low limit correctly(stuck in open position) thermal switch. B)Refill hopper. B)Stove has run out of fuel. C)Blower Intake,exhaust passages and/or venting system needs cleaning(follow routine and annual C)A disk has tripped/pressure switch. maintenance procedures). 8.Blowers run continuously A)Wire harness and/or control board has been dam- A)Contact your local IHP dealer. aged—unplug stove and contact dealer. 9.Blinking red lights on control board LED's. A)Thermostat circuit in not closed A,)If a wall thermostat is not installed,a jumper is required between the 2 thermostat terminals (see Figures land 8 on Page 10).If the jumper is missing contact your IHP dealer. A2)The wall thermostat(if used)is defective or there is a break in the connections or thermostat wire. 31 NOTE:DIAGRAMS A ILLUSTRATIONS ARE NOT TO SCALE mumil'uoi mil 71,,�,,,y�iw�i� �i��iuumii�. z°,�mmii��m ,�u�mioor�o .. �iu�iw ��ouuuum� a ;imp; Contact an!HP dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards. DOOR PARTS Item# Cat.No. Description Item# Cat.No. Description 27 12155907 Igniter Inline Holder with Fuse 1 H7045 Door Assembly 29 16050001 Pressure Switch 2 H7046 Face Assembly 30 H5898 Pressure Switch Hose 3 H7047 Door Handle Assembly 31 H7066 Wiring Harness 4 H7048 Hinge Plate Assembly 32 H3079 Power Cord 5 H7049 Latch Plate Assembly 33 H7881 Control Board 6 H7404 Door Rope Kit,4 ft. 50 12051409 Control Panel Knob 7 12050506 Door Hinge Pin(2 per pkg.) 34 12055908 Fuse,Control Board and Igniter,(12 per pkg.) 8 H7050 Logo Pewter Badge(nameplate) FIREBOX PARTS 35 H5886 Auger Motor 9 H7051 Heat Exchanger Baffle Assembly 38 16050205 Wall Thermostat *** H3457 Wire,Thermostat 10 H7052 Ash Pan Assembly 11 12150213 Igniter Assembly(Instr.Form#506033-07) 57 H7386 AC Receptacle(for power cord) 12 12158905 UltraGrateTm MISC. 13 17150009 Scraper Rod 40 H7O68 Flue Outlet Tube Assembly 49 H7054 Refractory Panel 52 H5916 Round Door Magnet 14 H7055 Ash Clean-out Covers(Pair) 41 11756300 Auger Shaft Assembly PANELS 42 H7311 Auger End Plate 15 H7056 Left Side Door Assembly 43 12041300 Auger Collar Assembly 16 H7057 Right Corner Panel Assembly 44 12051001 Auger Motor Bumper(5 per pkg.) 17 H7058 Left Corner Panel Assembly 45 12051100 Upper Shaft Bushing,Brass(12 per pkg.) 18 H7059 Right Side Door 46 H4958 Hopper Lid Handle 19 H7060 Stove Back Cover 47 12055500 Scraper Tool 20 H7061 Side Door Hinge Bracket GASKETS 21 H7062 Hinge,3"(1 per pkg.) 53 61050016 Flue Outlet Gasket(5 per pkg.) ELECTRICAL 54 61050005 Combustion Blower Gasket(5 per pkg.) 22 H7309 Convection Blower Assembly 55 61057203 Convection Blower Gasket(5 per pkg.) 23 H7310 Combustion Blower Assembly 56 H7O74 Auger Tube End Cap Gasket(5 per pkg.) 24 H7312 Hopper Lid Switch Bracket(1 per pkg.) 51 12050004 Cleaning Brush 36 H7O63 Hopper Lid Switch(1 per pkg.) 26 H7065 High Limit Auto Reset Reverse Flow Snap Switch Assembly,L25O-3OF N/C,(1 per pkg.) (on firebox base behind convection jacket& above the ash pan) 28 12147705 High Limit Auto Snap Switch,L25O-3OF N/C,(3 per pkg.)(on convection jacket) 37 H5887 Low Limit Auto Proof of Fire Snap Switch Assembly,F140-3OF N/0,(1 per pkg.)57601 32 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE p I JVR ErI cEME "PARTS 1 a iui1 `„v 1 FS Ilu .� ul l l l I" �• 46 uuhF 19 6 a z13 140 9 20-.....,,co `I • .� rj O e�5 18 16 21 � � 12 13 -14 ail e ---". .. >, , \ 50 52 ,z,.. ® 1 '---_____. 1 1I ✓ \ 49 4 10-----fs:- ' .i../i. 17 0 .':•••••.„......N. �6 ii Includes 20 feet of thermostat wire •oil 1 1 fif • 3 • .11 :::::]• . all 2 1 8\ 33 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE liuu 4V i INS 1 1-11-som,IIIIIIIx':-r hll 29 9' ® 36 30---"-- ppimummuitawai Ili . \ i. � � 24 ili . \� ,„dor .4 I25 37 \ •ic.\ 54 ��!` ' ' 2s A \, tL'I -Irm .r-J,... III III 21, 23 „► '" 4 AIp L&I'm iliaiftlirr 0 111 • �45 5i 41 ` - 32 27 i 56,, „--28 42 26 55 44, -1 22 O 35 '' 43 1 I � 1I i a 34 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE • 01)*A4CCEP O1 DESIOONTAGONO ,, , ,j. Item# I Cat.No. I Model Description Optional Accessories 1 H6840 MONT-32FS-CONT Contemporary Trim Accessory Kit,Brushed Nickel(7752o1M) 2 H6841 MONT-32FS-ART Artisan Accessory Trim Kit,Matte Black(775201M) 3 H6842 MONT-32FS-ARCH Arch Accessory Trim Kit,Matte Black(77520M) 4 H6843 MONT-32FS-GOTH Gothic Cast Iron Accessory Kit,Black Paint(775201M) 5 H0244 DLS-PM Log Set(775077M) 6 H8159 TSPK-B Touch-up Paint,Black 7 12050093 ODPC-3 Quick Disconnect Pipe Connector,3"(ref.Form#506033.02) 7 14M81 0DPC-4 Quick Disconnect Pipe Connector,4"*(ref.Form#506033-02) 8 H8974 RC-S-STAT-AC Remote,T-Stat,Alternating Current,RCVR 9 H8865 RC-S-TOUCH Remote,Touch Screen,Thermostat,On/Off 10 H8861 RC-S-STAT Remote,LCD Stat,Thermostat,On/Off 11 H8860 RC-S-1 Remote,Two Button,Timer,On/Off Or Timer Mode 12 H8840 KIT-RC-G-FIRE Remote,Simple On/Off NOTE:The form numbers referenced are the part *Converts from standard 3"outlet to 4" numbers of the instruction sheets Included in kits. 0 E:=1------ 0 rirli°1811. - 0 ", ,,,,.., % % % 4 ik."Z",7,....................................... --------------—----------_"---- I: 1• [--2:::.I E:e '2'':::::]-.---------........ Form#775201M Form I 775201M Form I 775201M Form#775201M Contemporary Accessory Kit, Artisan Accessory Kit,M32FS, Arch Accessory Kit,M32FS, Gothic Accessory Kit,M32FS, M32FS,Brushed Nickel Matte Black Matte Black Black Paint O O . 1,1 Ill 10 11 12 Form#775077M O 0 61° ,., ill it III 0, ,1 ri \ ,..i,t, .„..... 35 NOTE:DIAGRAMS&ILLUSTRATIONS ARE NOT TO SCALE a rf NOTES 36 t /0"1", 0 0 I 1 ikk 1".01 iii, "pi k 4 0•i k ,.:;::r",""k "4001 k "I"e i k "It 0• C,,.. . i i••••••i0 P•••-•4i0 Oi:❖:i i •%..�.•i• Oi:.:�::•• •i❖'•i0 •i:❖:iOAi•:❖:•:i Oi:❖:•:O�.•❖❖:•i Pi:•:�::0 i:❖:•i•^Pi:❖:❖i^i i❖::••• ��••; �,f� `j,,, e�i�i�iog ti��i4�i$.♦I,• �Oi�Di4�.♦d JJPiL'.♦P��.'.QDi4••AQ��C�i�i♦ oi0i�i�iL'G♦'A�.'.t'��i�iAi.�.♦i,'��.� : iJiAii�'.♦I,���D�i►�i�i�iG�.♦P��.•.Ji�ii . : :oveacetv/1•'t1't 0 la Innovative Hearth Products. IronStrikeTM Pellet Stove and Insert Limited Lifetime Warranty i`((...:•: ��; THE WARRANTY ••.••••`: Innovative Hearth Products('IHP')Limited Lifetime Warranty warrants your IronStrikeT"brand ellet fueled stove or insert 'Product' to be free from defects in materials and it?) •�( ::; workmanship at the time of manufacture.The Product body,heat exchange tubes and ceramic glass carry the Limited Lifetime Warranty.Ceramic glass carries the Limited Lifetime Warranty against thermal breakage only.After installation,•d covered components manufactured by IHP are found to be defective in materials or workmanship during w &6 the Limited Lifetime Warranty period and while the Product remains at the site of the original installation,IHP will,at its option,repair or replace the covered components. .:i�,� 7.0, If repair or replacement is not commercially practical,IHPwill,at its option,refund the purchase price or thewholesaleprice of the IHP Product,whichever is applicable. .;;•�.�.��:�• .• IHP will also pay IHP prevailing labor rates,as determined in its sole discretion,incurred in repairing or replacing such components for up to five years.THERE ARE EXCLU-((•.. SIONS AND LIMITATIONS to this Limited Lifetime Warranty as described herein. fit> 3:� COVERAGE COMMENCEMENT DATE 041 arranty coverage begins on the date of installation.In the case of new home construction,warranty coverage begins on the date of first occupancy of the dwelling or six E:::y months after the sale of the Product by an independent IHP dealer/distributor,whichever occurs earlier.The warranty shall commence no later than 24 months following ;;thedateofproductshipmentfromIHP,regardlessoftheinstallationoroccupancydate. e�,,!: EXCLUSIONS AND LIMITATIONS �:;•;•;•• .; This Limited Lifetime Warranty applies only if the Product isi installed ine the United States or Canada and only if operated and maintained in accordance with the printed ::;piN • instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.((%.$... This warranty is non-transferable and extends to the original owner only.The Product must be purchased through a listed supplier of IHP and proof of purchase must be ; I provided.The Product body and heat exchange tubes carry the Limited Lifetime Warranty from the date of installation.Vent.components,trim components and paint are �:�:::$� if.; excluded ��;:Accessories—Repair or replacement for 90 days from the date of installation �.��,...:. Cast iron burn pot-Replacement for five years from the date of installation [♦:•o� ':;:;:;;• Electrical components—Repair or replacement for two years from the date of installation :•:::�;• '0.1i •: Firebrick/refractory—Replacement for 90 days from the date of installation ::;:;� Gaskets—Repair or replacement for one year from the date of installation =1Gold&nickel plating-Replacement for two years from date of installation.Excludes tarnishing :::•.,Steel burn grate-Replacement for two years from the date of installation %:❖i•. :.4.4� Logs—Replacement for 90 days from the date of installation ���.••� •♦.. Labor—Prevailing IHP labor rates apply for the warranty period of the component ;.;.• (41:.1 :::1,) p;.� Parts not otherwise listed carry a 90 day warranty from the date of installation. G,,O ($V.4Whenever practicable,IHP will provide replacement parts,if available,far a period o110 years from the last date of manufacture of the Product.HP will not be res onsible for: a dama es caused b normal wear and tear,accident,riot,fire,flood or acts of God; b dama es caused b abuse,ne li ence,misuse,i or unauthorized alteration or repair of the Product affecting its stability or performance(The Product must be subjected to normal use.The use of fuels other than those �'. .;.�.�.;� outlined in the operation manual provided with the Product wiIlia:: l void all warranties and liabilities.);(c)damages caused by failing to provide proper maintenance and service :.;:•::. .; in accordance with the instructions provided with the Product;(d)damages,repairs or inefficiency resulting from faulty installation or application of the Product.(*:. This Limited Lifetime Warranty covers only parts and labor as provided herein.In no case shall IHP be responsible for materials,components or construction which are not❖;.4 manufactured or supplied by IHP or for the labor necessary to install,repair or remove such materials,components or construction.Additional utility bills incurred due to -:•:ti. ($*•:•'1 any malfunction or defect in equipment are not covered by this warranty.All replacement or repair components will be shipped F.O.B.from the nearest stocking IHP factory. :::::: %..f./: LIMITATION ON LIABILITY:•;: It is expressly agreed and understood that IHP's sole obligation and the purchaser's exclusive remedy under this warranty,under any other warranty,expressed or implied,„:•:•:: or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,as specified herein. :.•;Q•1: Oti4 •:�� In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product,whether such damage occurs or is discovered before or after :: repair or replacement,and whether such damage is causedbylHP'snegligence.IHPhasnotmadeanddoesnotmakeanyrepresentationorwarrantyoffitnessforaparticular �:♦.0 use or purpose,and there is no implied condition of fitness for a particular use or purpose. Ø(c IHP makes no ez ressed warranties exce tas stated in this Limited Lifetime Warran The duration of an im lied warran is limited to the duration of this ex ressed warran ;P P ty• Y� P tY� P tY�p No one is authorized to change this Limited Lifetime Warranty or to create for IHP any other obligation or liability in connection with the Product.Some states and provinces•••.• do not allow the exclusion or limitation of incidental or consequential damages,so the above limitations or exclusions may not apply to you.The provisions of this Limited ...•••. ::::::; Lifetime Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law. ::�:: ' 1.1 INVESTIGATIONOFCLAIMSAGAINSTWARRANTY �q2V. IHP reserves the right to investigate any and all claims against this Limited Lifetime Warranty and to decide,in its sole discretion,upon the method of settlement. ;��•• ( ( To receive the benefits and advantages described in this Limited Lifetime Warranty,the appliance must be installed and repaired by a licensed contractor approved by IHP.(0. .;: Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors.IHP shall In no event be responsible for any warranty work done by a47, contractor that is not approved without first obtaining IHP's prior written consent. [:p;, C�::::1 HOW TO REGISTER A CLAIM AGAINST WARRANTY AYM• In order for any claim under this warranty to be valid,you must contact the IHP deeded!er/distributor from which you purchased the product.If you cannot locate the dealer/ C�t v distributor,then you must notify IHP in writing.IHP must be notified of the claim efect in writing within 90 days of the date of failure.Notices should be directed to the 1.6 .'3:• IHP Warranty Department at 1508 Elm Hill Pike,Suite 108;Nashville,TN 37210 or visit our website at WWW.IRONSTRIKE.US.COM. :;•. P'1'O' '1I11r6wivivivw.v►`P;%vivi4bv��17�ivivib4`J�7��ivivivvDl►`.'17vivivbv0�'17wivivD.SIC;r..::r 0�7wivivivDJll�Iwi .44SP4PAvivD��11`.7wivi6vi4h`1`.'17vivivivD.��►'.I��ivivivAv11,1P.Vivi4`J�410,0:1C..,•'t\�I•..❖.•..♦ ♦.•.❖.•O•��♦i••.❖.•O� 1•..'•:o'::•♦�♦O• '.•::•�♦ ♦� �.�•♦ ♦♦ ..•.� 1••..••��♦•�.•••O�•� ♦•O. ',••��I••,•...,�•�•�•.'❖::••♦ ♦•••.••♦ ♦.•.••♦ • *147":41.V.V.V.V. ‘1" .W.\\\...11 VI . \\IV. \\VVI VI * \\\\*:1 -/ 37 Printed in U.S.A.©2013 Innovative Hearth Products LLC Innovative Hearth Products P/N 900215-00,Rev.NC 12/2013 1508 Elm Hill Pike,Suite 108•Nashville,TN 37210 i it WARRANTY Normally, all parts should be ordered through your IHP distributor or { dealer.Parts will be shipped at prevailing prices at time of order. Your pellet stove is covered by a limited warranty(provided with appli- ance). Please read the warranty to be familiar with its coverage. When ordering repair parts,always give the following information: Retain this manual. File it with your other documents for future refer- 1.The model number of the appliance. ence. 2.The serial number of the appliance. 3.The part number. PRODUCT REFERENCE INFORMATION 4.The description of the part. 5.The quantity required. We recommend that you record the following important information 6.The installation date of the appliance. about your fireplace. Please contact your IHP dealer for any questions or concerns. If you encounter any problems or have any questions concerning the installation or application of this system,please contact your dealer. REPLACEMENT PARTS IHP See Page 32 through 34 for a complete replacement parts list. Use only 1508 Elm Hill Pike,Suite 108 parts supplied from the manufacturer. Nashville,TN 37210 visit us at www.lronStrike.us.com Model Number Serial Number Date Installed Dealer's Name Dealer's Phone Number NATIONAL We recommend that our pellet hearth (NATIONAL Nous recommandons que nos poeles a FIREPLACE FIREPLACE INSTITUT6E products be installed and serviced by NSTITUTE boulettes soient installes et que I'entre- NFI professionals who are certified in the U.S. NFI tien soit effectue par des professionnels by the National Fireplace Institute®(NH) certifies,aux Etats-Unis par le National as NFI Pellet Specialists or who are Fireplace Institute®(NFI),et au Canada certified in Canada by d par le Wood Energy d Wood EnergyTechnical wood Energy Technical TrainingWood Energy CERTIFIED Technical Training CERTIFIED Technical Training www.nfieertified.org Training (WETT). w"."o!T ` ` www.nfieeRified.ag (WETT). -- -° - IHP reserves the right to make changes at any time,without notice,in design,materials, 6 specifications,and prices,and also to discontinue colors,styles,and products.Consult your IHO- local distributor for fireplace code information. F II 11111111111111111111111111111111111 INNOVATIVE HEARTH PRODUCTS Printed in U.S.A.© Innovative Hearth Products 38 P/N 900116-00 Rev.ev.A 05/2015 Elm Hill Pike,Suite 108•Nashville,TN 37210 P900116-00