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HomeMy WebLinkAbout08-1113-Hollow-Metal-Doors-And-Frames_Rev_1Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 1 SECTION 08 1113 HOLLOW METAL DOORS AND FRAMES PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section includes: 1. Interior standard steel doors and frames. 2. Exterior standard steel doors and frames. 3. Interior standard steel borrowed light frames. B. Related Requirements: 1. Section 01 3113.23 “Air Barrier System Coordination” for administrative and procedural requirements for coordination between the trades, and for the proper scheduling and sequencing of the work to produce an airtight building enclosure. 2. Section 01 8113 “Sustainable Design Requirements” for general requirements and procedures for compliance with certain USGBC LEED prerequisites and credits. 3. Section 01 9113 “General Commissioning Requirements." 4. Section 01 9119 “Facility Shell Commissioning” for general requirements and procedures for building envelope commissioning. 5. Section 04 2000 “Unit Masonry" for embedding anchors of metal frames into masonry construction and for grouting metal frames. 6. Section 08 1214 “Trimless Metal Door Frames.” 7. Section 08 1216 “Aluminum Frames” for interior aluminum frames for wood doors. 8. Section 08 1416 “Flush Wood Doors.” 9. Section 08 3453.13 “Security Metal Doors And Frames” for bullet-resistant-rated metal doors and frames. 10. Section 08 3113 “Access Doors And Frames.” 11. Section 08 4113 “Aluminum-Framed Entrances And Storefronts” for glazed aluminum entrance doors. 12. Section 08 7100 "Door Hardware" for door hardware for hollow-metal doors. 13. Section 08 8000 “Glazing" for field glazing metal doors and frames. 14. Section 08 8813 “Fire-Rated Glazing" for fire-rated glazing in hollow-metal doors and frames. 15. Section 09 2216 “Non-Structural Metal Framing" for metal studs adjoining metal frames. 16. Section 09 9100 "Painting" for field painting metal doors and frames. 17. Division 26 Sections “Electrical” for electrical connections including conduit and wiring for electrified door hardware, access control, and security systems. 1.3 DEFINITIONS A. Minimum Thickness: Minimum thickness of base metal without coatings according to ANSI/SDI A250.8. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 2 1.4 COORDINATION A. Coordinate anchorage installation for hollow-metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation. B. Coordinate requirements for installation of door hardware, electrified door hardware, and access control and security systems. 1.5 PREINSTALLATION MEETINGS A. Preinstallation Conference: Conduct conference at Project site. 1.6 ACTION SUBMITTALS A. Make Submittals in accordance with Section 01 3300 “Submittal Procedures.” B. Product Data: For each type of product. 1. Include construction details, material descriptions, core descriptions, fire-resistance ratings, temperature-rise ratings, and finishes. C. Sustainable Design Submittals: 1. Environmental Product Declaration (EPD): Provide manufacturers’ product documentation for each product having an Environmental Product Declaration (EPD). a. Documentation should confirm EPD conforms with ISO 14205 EN 15804 or ISO 21930. b. EPD shall have at least Cradle to Gate scope. c. Complete "LEED Materials Documentation Sheet" with MRc2 information for each product having an EPD. 2. Recycled Content: Provide manufacturers’ product documentation that includes recycled content claims for the products contributing towards compliance. Claims must conform to the definition in ISO 14021-1999, Environmental Labels and Declarations, Self-Declared Environmental Claims. a. Complete "LEED Materials Documentation Sheet" with MRc3 Option 2 information for products with recycled content installed in the building. 3. Health Product Declaration (HPD): Provide manufacturers’ product documentation for each product having a publically available material inventory down to at least 0.1 percent or 1000 ppm. a. Documentation should be in the form of one of the following: 1) A publically available inventory of all ingredients identified by name and Chemical Abstract Service Registration Number (CASRN). 2) A published, complete Health Product Declaration in compliance with the Health Product Declaration open Standard. 3) Material Health Certificate or Cradle to Cradle Certification under standard version 3 or later with a Material Health Achievement level at the Bronze level or higher. 4) A Declare product label indicating that all ingredients have been evaluated and disclosed down to 1000 ppm. 5) Cradle to Cradle Material Health Certificate at the Bronze Level or higher. b. Complete "LEED Materials Documentation Sheet" with MRc2 information for each product having an EPD. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 3 D. Shop Drawings: Include the following: 1. Elevations of each door type. 2. Details of doors, including vertical- and horizontal-edge details and metal thicknesses. 3. Frame details for each frame type, including dimensioned profiles and metal thicknesses. 4. Locations of reinforcement and preparations for hardware. 5. Details of each different wall opening condition. 6. Details of electrical raceway and preparation for electrified hardware, access control systems, and security systems. 7. Details of anchorages, joints, field splices, and connections. 8. Details of accessories. 9. Details of removable stops and glazing. E. Product Schedule: For hollow-metal doors and frames, prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings. Coordinate with final door hardware schedule. 1.7 INFORMATIONAL SUBMITTALS A. Qualification Data: For door inspector. 1. Submit copy of DHI Fire and Egress Door Assembly Inspector (FDAI) certificate. B. Product Test Reports: For each type of fire-rated hollow-metal door and frame assembly, fire- rated borrowed-lite assembly, and thermally rated door assemblies for tests performed by a qualified testing agency indicating compliance with performance requirements. C. Field quality control reports. 1.8 CLOSEOUT SUBMITTALS A. Record Documents: For fire-rated doors, list of door numbers and applicable room name and number to which door accesses. 1.9 QUALITY ASSURANCE A. Fire-Rated Door Inspector Qualifications: Inspector for field quality control inspections of fire- rated door assemblies shall meet the qualifications set forth in NFPA 80, section 5.2.3.1 and the following: 1. Door and Hardware Institute Fire and Egress Door Assembly Inspector (FDAI) certification. B. Egress Door Inspector Qualifications: Inspector for field quality control inspections of egress door assemblies shall meet the qualifications set forth in NFPA 101, Section 7.2.1.15.4 and the following: 1. Door and Hardware Institute Fire and Egress Door Assembly Inspector (FDAI) certification. 1.10 DELIVERY, STORAGE, AND HANDLING A. Deliver hollow-metal doors and frames palletized, packaged, or crated to provide protection during transit and Project-site storage. Do not use nonvented plastic. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 4 1. Provide additional protection to prevent damage to factory-finished units. B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions. C. Store hollow-metal doors and frames vertically under cover at Project site with head up. Place on minimum 4-inch- high wood blocking. Provide minimum 1/4-inch space between each stacked door to permit air circulation. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to the following or equal: 1. Deansteel Manufacturing Company, Inc. 2. Fleming Door Products Ltd.; Assa Abloy Group Company. 3. Pioneer Industries. 4. Republic Doors and Frames. B. Source Limitations: Obtain hollow-metal doors and frames from single source from single manufacturer. 2.2 LEED REQUIREMENTS A. Environmental Product Declaration (EPD): Provide products with Third Party Environmental Product Declaration (EPD) whenever available. B. Recycled Content: Provide products with the maximum recycled content possible. Minimum recycled content 20 percent. C. Health Product Declaration (HPD): Provide products with publically available material inventories whenever available. 2.3 PERFORMANCE REQUIREMENTS A. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a qualified testing agency acceptable to authorities having jurisdiction for fire-protection ratings and temperature-rise limits indicated on Drawings, based on testing at positive pressure according to NFPA 252 or UL 10C. 1. Smoke- and Draft-Control Door Assemblies: Listed and labeled for smoke and draft control by a qualified testing agency acceptable to authorities having jurisdiction, based on testing according to UL 1784 and installed in compliance with NFPA 105. 2. Temperature-Rise Limit: At vertical exit enclosures and exit passageways, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F above ambient after 30 minutes of standard fire-test exposure. B. Fire-Rated, Borrowed-Lite Assemblies: Assemblies complying with NFPA 80 and listed and labeled by a qualified testing agency acceptable to authorities having jurisdiction, for fire- protection ratings indicated, based on testing according to NFPA 257 or UL 9. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 5 C. Thermally Rated Door Assemblies: Provide door assemblies with U-factor of not more than 0.38 deg Btu/F x h x sq. ft. when tested according to ASTM C518. 2.4 INTERIOR STANDARD STEEL DOORS AND FRAMES A. Construct hollow-metal doors and frames to comply with standards indicated for materials, fabrication, hardware locations, hardware reinforcement, tolerances, and clearances, and as specified. B. Heavy-Duty Doors and Frames: ANSI/SDI A250.8, Level 2; ANSI/SDI A250.4, Level B. 1. Doors: a. Type: As indicated in the Door and Frame Schedule. b. Thickness: 1-3/4 inches. c. Face: Uncoated steel sheet, minimum thickness of 0.042 inch. d. Edge Construction: Model 2, Seamless. e. Edge Bevel: Provide manufacturer's standard beveled or square edges. f. Core: Manufacturer's standard. g. Fire-Rated Core: Manufacturer's standard laminated mineral board core for fire- rated and temperature-rise-rated doors. 2. Frames: a. Materials: Uncoated steel sheet, minimum thickness of 0.053 inch. b. Sidelite Frames: Fabricated from same thickness material as adjacent door frame. c. Construction: Full profile welded. 3. Exposed Finish: Prime. 2.5 EXTERIOR STANDARD STEEL DOORS AND FRAMES A. Construct hollow-metal doors and frames to comply with standards indicated for materials, fabrication, hardware locations, hardware reinforcement, tolerances, and clearances, and as specified. B. Extra-Heavy-Duty Doors and Frames: ANSI/SDI A250.8, Level 3; ANSI/SDI A250.4, Level A. 1. Doors: a. Type: As indicated in the Door and Frame Schedule. b. Thickness: 1-3/4 inches. c. Face: Metallic-coated steel sheet, minimum thickness of 0.053 inch, with minimum A40 coating. d. Edge Construction: Model 2, Seamless. e. Edge Bevel: Provide manufacturer's standard beveled or square edges. f. Top Edge Closures: Close top edges of doors with flush closures of same material as face sheets. Seal joints against water penetration. g. Bottom Edges: Close bottom edges of doors with end closures or channels of same material as face sheets. Provide weep-hole openings in bottoms of exterior doors to permit moisture to escape. h. Core: Polyurethane. i. Fire-Rated Core: Manufacturer's standard laminated mineral board core for fire- rated doors. 2. Frames: a. Materials: Metallic-coated steel sheet, minimum thickness of 0.053 inch, with minimum A40 coating. b. Construction: Full profile welded. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 6 2.6 BORROWED LITES A. Fabricate of uncoated steel sheet, minimum thickness of [0.053 inch] [0.042 inch]. B. Construction: Full profile welded. C. Fabricate in one piece except where handling and shipping limitations require multiple sections. Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of metal of same or greater thickness as metal as frames. D. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners unless otherwise indicated. 2.7 FRAME ANCHORS A. Jamb Anchors: 1. Type: Anchors of minimum size and type required by applicable door and frame standard, and suitable for performance level indicated. 2. Quantity: Minimum of three anchors per jamb, with one additional anchor for frames with no floor anchor. Provide one additional anchor for each 24 inches of frame height above 7 feet. B. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor. C. Material: ASTM A879/A879M, Commercial Steel (CS), 04Z coating designation; mill phosphatized. 1. For anchors built into exterior walls, steel sheet complying with ASTM A1008/A1008M or ASTM A1011/A1011M; hot-dip galvanized according to ASTM A153/A153M, Class B. 2.8 MATERIALS A. Cold-Rolled Steel Sheet: ASTM A1008/A1008M, Commercial Steel (CS), Type B; suitable for exposed applications. B. Hot-Rolled Steel Sheet: ASTM A1011/A1011M, Commercial Steel (CS), Type B; free of scale, pitting, or surface defects; pickled and oiled. C. Metallic-Coated Steel Sheet: ASTM A653/A653M, Commercial Steel (CS), Type B. D. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A153/A153M. E. Power-Actuated Fasteners in Concrete: Fastener system of type suitable for application indicated, fabricated from corrosion-resistant materials, with clips or other accessory devices for attaching hollow-metal frames of type indicated. F. Mineral-Fiber Insulation: ASTM C665, Type I (blankets without membrane facing); consisting of fibers manufactured from slag or rock wool; with maximum flame-spread and smoke-developed indexes of 25 and 50, respectively; passing ASTM E136 for combustion characteristics. G. Glazing: Comply with requirements in Section 08 8000 "Glazing" and requirements in Section 08 8813 “Fire-Rated Glazing” for glazing in fire-rated doors and frames. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 7 2.9 FABRICATION A. Hollow-Metal Frames: Fabricate in one piece except where handling and shipping limitations require multiple sections. Where frames are fabricated in sections, provide alignment plates or angles at each joint, fabricated of metal of same or greater thickness as frames. 1. Sidelite Frames: Provide closed tubular members with no visible face seams or joints, fabricated from same material as door frame. Fasten members at crossings and to jambs by welding. 2. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners. 3. Door Silencers: Except on weather-stripped frames, drill stops to receive door silencers as follows. Keep holes clear during construction. a. Single-Door Frames: Drill stop in strike jamb to receive three door silencers. b. Double-Door Frames: Drill stop in head jamb to receive two door silencers. B. Hardware Preparation: Factory prepare hollow-metal doors and frames to receive templated mortised hardware, and electrical wiring; include cutouts, reinforcement, mortising, drilling, and tapping according to ANSI/SDI A250.6, the Door Hardware Schedule, and templates. 1. Reinforce doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. 2. Comply with BHMA A156.115 for preparing hollow-metal doors and frames for hardware. C. Glazed Lites: Provide stops and moldings around glazed lites where indicated. Form corners of stops and moldings with butted or mitered hairline joints. 1. Provide stops and moldings flush with face of door, and with [beveled] [square] stops unless otherwise indicated. 2. Multiple Glazed Lites: Provide fixed and removable stops and moldings so that each glazed lite is capable of being removed independently. 3. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and frames. Provide loose stops and moldings on inside of hollow-metal doors and frames. 4. Coordinate rabbet width between fixed and removable stops with glazing and installation types indicated. 5. Provide stops for installation with countersunk flat- or oval-head machine screws spaced uniformly not more than 9 inches o.c. and not more than 2 inches o.c. from each corner. 2.10 STEEL FINISHES A. Prime Finish: Clean, pretreat, and apply manufacturer's standard primer. 1. Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer complying with ANSI/SDI A250.10; recommended by primer manufacturer for substrate; compatible with substrate and field-applied coatings despite prolonged exposure. 2.11 LOUVERS A. Provide louvers for interior doors, where indicated, which comply with SDI 111, with blades or baffles formed of 0.020-inch- thick, cold-rolled steel sheet set into 0.032-inch- thick steel frame. 1. Sightproof Louver: Stationary louvers constructed with inverted-V or inverted-Y blades. B. Form corners of moldings with hairline joints. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and frames. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 8 PART 3 - EXECUTION 3.1 PREPARATION A. Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding, filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed faces. Touch up factory-applied finishes where spreaders are removed. B. Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. 3.2 INSTALLATION A. Install hollow-metal doors and frames plumb, rigid, properly aligned, and securely fastened in place. Comply with approved Shop Drawings and with manufacturer's written instructions. B. Hollow-Metal Frames: Comply with ANSI/SDI A250.11. 1. Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces without damage to completed Work. a. Where frames are fabricated in sections, field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces. Touch-up finishes. b. Install frames with removable stops located on secure side of opening. 2. Fire-Rated Openings: Install frames according to NFPA 80. 3. Floor Anchors: Secure with postinstalled expansion anchors. a. Floor anchors may be set with power-actuated fasteners instead of postinstalled expansion anchors if so indicated and approved on Shop Drawings. 4. Solidly pack mineral-fiber insulation inside frames. 5. Installation Tolerances: Adjust hollow-metal frames to the following tolerances: a. Squareness: Plus or minus 1/16 inch, measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head. b. Alignment: Plus or minus 1/16 inch, measured at jambs on a horizontal line parallel to plane of wall. c. Twist: Plus or minus 1/16 inch, measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall. d. Plumbness: Plus or minus 1/16 inch, measured at jambs at floor. C. Hollow-Metal Doors: Fit and adjust hollow-metal doors accurately in frames, within clearances specified below. 1. Non-Fire-Rated Steel Doors: Comply with ANSI/SDI A250.8. 2. Fire-Rated Doors: Install doors with clearances according to NFPA 80. 3. Smoke-Control Doors: Install doors according to NFPA 105. D. Glazing: Glass is field installed under the work of Section 08 8000 "Glazing" and Section 08 8813 “Fire-Rated Glazing.” 3.3 FIELD QUALITY CONTROL A. Inspection Agency: Owner will engage a qualified inspector to perform inspections and to furnish reports to Architect. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 HOLLOW METAL DOORS AND FRAMES 08 1113 - 9 B. Inspections: 1. Fire-Rated Door Inspections: Inspect each fire-rated door according to NFPA 80, Section 5.2. 2. Egress Door Inspections: Inspect each door equipped with panic hardware, each door equipped with fire exit hardware, each door located in an exit enclosure, each electrically controlled egress door, and each door equipped with special locking arrangements according to NFPA 101, Section 7.2.1.15. C. Repair or remove and replace installations where inspections indicate that they do not comply with specified requirements. D. Reinspect repaired or replaced installations to determine if replaced or repaired door assembly installations comply with specified requirements. E. Prepare and submit separate inspection report for each fire-rated door assembly indicating compliance with each item listed in NFPA 80 and NFPA 101. F. Prepare and submit separate inspection report for each smoke- and draft-control door assembly indicating compliance with each item listed in NFPA 105. 3.4 COMMISSIONING A. Facility Shell Commissioning: The building enclosure will be inspected and tested by Owner’s testing agency and witnessed by the Owner’s Commissioning Agent during construction. Comply with commissioning process requirements. 1. Commissioning Agent: During construction the Owner’s commissioning agent will perform site visits to observe that the construction is in general conformance with the Contract Documents. Observations by the Commissioning Agent will be on a “spot check” basis. 2. Commissioning requirements shall not reduce nor diminish the responsibility of Contractor, subcontractors, and material suppliers in performing the Work as required by Contract Documents. Requirements specified in commissioning requirements are in addition to requirements specified in related specification Sections. 3. Repair or replace materials, products, and components damaged by testing at no additional cost to Owner. Replace materials, products, and components that fail inspections and tests at no additional cost to Owner. 3.5 REPAIR A. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer. END OF SECTION (THIS PAGE IS BLANK)