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HomeMy WebLinkAbout08-3453-Security-Doors-and-Frames_Rev_1Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 SECURITY METAL DOORS AND FRAMES 08 3453.13 - 1 SECTION 08 3453.13 SECURITY METAL DOORS AND FRAMES PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section includes bullet-resistant-rated metal doors and frames. B. Related Requirements: 1. Section 01 8113 “Sustainable Design Requirements” for general requirements and procedures for compliance with certain USGBC LEED prerequisites and credits. 2. Section 04 2000 “Unit Masonry" for embedding anchors of metal frames into masonry construction. 3. Section 08 1216 "Aluminum Frames" for interior aluminum door frames. 4. Section 08 1416 “Flush Wood Doors.” 5. Section 08 3113 “Access Doors And Frames.” 6. Section 08 3473.16 "Wood Sound Control Door Assemblies" for packaged, acoustical wood door and metal frame assemblies with STC ratings of 35 or more. 7. Section 08 4113 “Aluminum-Framed Entrances And Storefronts” for glazed aluminum entrance doors. 8. Section 08 5653 “Security Windows” for factory-glazed transaction security windows. 9. Section 08 7100 "Door Hardware" for door hardware for ballistic-resistant security metal doors and frames. 10. Section 08 8853 “Security Glazing” for field glazing bullet-resistant-rated metal doors and frames. 11. Section 09 2216 “Non-Structural Metal Framing" for metal studs adjoining metal frames. 12. Section 09 9100 "Painting" for field painting metal doors and frames. 13. Division 26 Sections “Electrical” for electrical connections including conduit and wiring for electrified door hardware, access control, and security systems. 1.3 DEFINITIONS A. Minimum Thickness: Minimum thickness of base metal without coatings according to NAAMM- HMMA 803. 1.4 COORDINATION A. Coordinate anchorage installation for metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 SECURITY METAL DOORS AND FRAMES 08 3453.13 - 2 B. Coordinate requirements for installation of door hardware, electrified door hardware, and access control and security systems. 1.5 PREINSTALLATION MEETINGS A. Preinstallation Conference: Conduct conference at Project site. 1.6 ACTION SUBMITTALS A. Make Submittals in accordance with Section 01 3300 “Submittal Procedures.” B. Product Data: For each type of product. 1. Include construction details, material descriptions, core descriptions, bullet resistance ratings, and finishes. C. Sustainable Design Submittals: 1. Environmental Product Declaration (EPD): Provide manufacturers’ product documentation for each product having an Environmental Product Declaration (EPD). a. Documentation should confirm EPD conforms with ISO 14205 EN 15804 or ISO 21930. b. EPD shall have at least Cradle to Gate scope. c. Complete "LEED Materials Documentation Sheet" with MRc2 information for each product having an EPD. 2. Recycled Content: Provide manufacturers’ product documentation that includes recycled content claims for the products contributing towards compliance. Claims must conform to the definition in ISO 14021-1999, Environmental Labels and Declarations, Self-Declared Environmental Claims. a. Complete "LEED Materials Documentation Sheet" with MRc3 Option 2 information for products with recycled content installed in the building. D. Shop Drawings: Include the following: 1. Elevations of each door type. 2. Details of doors, including vertical- and horizontal-edge details and metal thicknesses. 3. Frame details for each frame type, including dimensioned profiles and metal thicknesses. 4. Locations of reinforcement and preparations for hardware. 5. Details of each different wall opening condition. 6. Details of electrical raceway and preparation for electrified hardware, access control systems, and security systems. 7. Details of anchorages, joints, field splices, and connections. 8. Details of accessories. 9. Details of removable stops and glazing. E. Samples for Verification: 1. Fabrication: Prepare Samples approximately 8 by 10 inches to demonstrate compliance with requirements for quality of materials and construction: a. Doors: Show vertical-edge, top, and bottom construction; core construction; and hinge and other applied hardware reinforcement. Include separate section showing glazing if applicable. b. Frames: Show profile, corner joint, floor and wall anchors, and silencers. Include separate section showing glazing if applicable. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 SECURITY METAL DOORS AND FRAMES 08 3453.13 - 3 F. Product Schedule: For bullet-resistant-rated metal doors and frames, prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings. Coordinate with final door hardware schedule. 1.7 INFORMATIONAL SUBMITTALS A. Qualification Data: For door inspector. 1. Submit copy of DHI Fire and Egress Door Assembly Inspector (FDAI) certificate. B. Product Test Reports: For each type of bullet-resistant-rated metal door and frame assembly for tests performed by a qualified testing agency indicating compliance with performance requirements. C. Certification: Provide certification that the door/frame construction utilized has been tested at an independent laboratory in accordance with UL 752 Standard for Safety or NIJ Standard 0108.01and meet the bullet-resistant level requirements of this section. 1.8 QUALITY ASSURANCE A. Egress Door Inspector Qualifications: Inspector for field quality control inspections of egress door assemblies shall meet the qualifications set forth in NFPA 101, Section 7.2.1.15.4 and the following: 1. Door and Hardware Institute Fire and Egress Door Assembly Inspector (FDAI) certification. 1.9 DELIVERY, STORAGE, AND HANDLING A. Deliver bullet-resistant-rated metal doors and frames palletized, packaged, or crated to provide protection during transit and Project-site storage. Do not use nonvented plastic. 1. Provide additional protection to prevent damage to factory-finished units. B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions. C. Store hollow-metal doors and frames vertically under cover at Project site with head up. Place on minimum 4-inch- high wood blocking. Provide minimum 1/4-inch space between each stacked door to permit air circulation. 1.10 WARRANTY A. Manufacturer's Limited Warranty: Five (5) years from date of supply, covering material and workmanship. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to the following or equal: Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 SECURITY METAL DOORS AND FRAMES 08 3453.13 - 4 1. AMBICO Limited 2. Overly Door Company, Greensburg, PA. 3. Republic Doors and Frames. B. Source Limitations: Obtain security metal doors and frames from single source from single manufacturer. 2.2 LEED REQUIREMENTS A. Environmental Product Declaration (EPD): Provide products with Third Party Environmental Product Declaration (EPD) whenever available. B. Recycled Content: Provide products with the maximum recycled content possible. Minimum recycled content 20 percent. 2.3 BULLET-RESISTANT-RATED METAL DOORS AND FRAMES A. Commercial Laminated Doors and Frames: NAAMM-HMMA 867. 1. Performance: Bullet-Resistant UL Level 6 when tested in accordance with UL 752. 2. Doors: a. Thickness: 1-3/4 inches. b. Face: Uncoated steel sheet, manufacturer’s standard thickness for performance level indicated, but not less than 0.067 inch. c. Edge Construction: Continuously welded with no visible seam. d. Edge Bevel: Bevel lock edge 1/8 inch in 2 inches. e. Core: Manufacturer’s standard core for performance level indicated. 3. Frames: a. Materials: Uncoated steel sheet, manufacturer’s standard thickness for performance level indicated, but not less than 0.067 inch. b. Construction: Full profile welded. 4. Exposed Finish: Prime. B. Affix permanent metal nameplates to door and frame, indicating manufacturer's name, door tag, model number, and ballistic rating. 2.4 FRAME ANCHORS A. Jamb Anchors: 1. Type: Anchors of minimum size and type required by applicable door and frame standard, and suitable for performance level indicated. 2. Quantity: Provide minimum quantity required by applicable door and frame standard, and suitable for performance level indicated 3. Postinstalled Expansion Anchor: Minimum 3/8-inch- diameter bolts with expansion shields or inserts, with manufacturer's standard pipe spacer. B. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor. C. Floor Anchors for Concrete Slabs with Underlayment: Adjustable-type anchors with extension clips, allowing not less than 2-inch height adjustment. Terminate bottom of frames at top of underlayment. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 SECURITY METAL DOORS AND FRAMES 08 3453.13 - 5 D. Material: ASTM A879/A879M, Commercial Steel (CS), 04Z coating designation; mill phosphatized. 2.5 MATERIALS A. Cold-Rolled Steel Sheet: ASTM A1008/A1008M, Commercial Steel (CS), Type B; suitable for exposed applications. B. Hot-Rolled Steel Sheet: ASTM A1011/A1011M, Commercial Steel (CS), Type B; free of scale, pitting, or surface defects; pickled and oiled. C. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A153/A153M. D. Glazing: Comply with requirements in Section 08 8853 "Security Glazing" for glazing in bullet- resistant-rated metal doors and frames. 2.6 FABRICATION A. Hollow-Metal Frames: Fabricate in one piece. 1. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners unless otherwise indicated. 2. Door Silencers: Except on weather-stripped frames, drill stops to receive door silencers as follows. Keep holes clear during construction. a. Single-Door Frames: Drill stop in strike jamb to receive three door silencers. b. Double-Door Frames: Drill stop in head jamb to receive two door silencers. B. Hardware Preparation: Factory prepare bullet-resistant-rated metal doors and frames to receive templated mortised hardware, and electrical wiring; include cutouts, reinforcement, mortising, drilling, and tapping according to ANSI/SDI A250.6, the Door Hardware Schedule, and templates. 1. Reinforce doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. 2. Comply with BHMA A156.115 for preparing bullet-resistant-rated metal doors and frames for hardware. C. Glazed Lites: Provide stops and moldings around glazed lites where indicated. Form corners of stops and moldings with butted or mitered hairline joints. 1. Provide stops and moldings flush with face of door, and with square stops unless otherwise indicated. 2. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and frames. Provide loose stops and moldings on inside of hollow-metal doors and frames. 3. Coordinate rabbet width between fixed and removable stops with glazing and installation types indicated. 4. Provide stops for installation with countersunk flat- or oval-head machine screws spaced uniformly not more than 9 inches o.c. and not more than 2 inches o.c. from each corner. 2.7 STEEL FINISHES A. Prime Finish: Clean, pretreat, and apply manufacturer's standard primer. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 SECURITY METAL DOORS AND FRAMES 08 3453.13 - 6 1. Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer; recommended by primer manufacturer for substrate; compatible with substrate and field- applied coatings despite prolonged exposure. PART 3 - EXECUTION 3.1 PREPARATION A. Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding, filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed faces. Touch up factory-applied finishes where spreaders are removed. B. Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. 3.2 INSTALLATION A. Install bullet-resistant-rated metal doors and frames plumb, rigid, properly aligned, and securely fastened in place. Comply with approved Shop Drawings and with manufacturer's written instructions. B. Metal Frames: Comply with NAAMM-HMMA 840. 1. Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces without damage to completed Work. a. Where frames are fabricated in sections, field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces. Touch-up finishes. b. Install frames with removable stops located on secure side of opening. 2. Floor Anchors: Secure with postinstalled expansion anchors. 3. Installation Tolerances: Adjust hollow-metal frames to the following tolerances: a. Squareness: Plus or minus 1/16 inch, measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head. b. Alignment: Plus or minus 1/16 inch, measured at jambs on a horizontal line parallel to plane of wall. c. Twist: Plus or minus 1/16 inch, measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall. d. Plumbness: Plus or minus 1/16 inch, measured at jambs at floor. C. Metal Doors: Fit and adjust metal doors accurately in frames, within clearances specified below. 1. Comply with NAAMM-HMMA 841 and NAAMM-HMMA guide specification indicated. D. Glazing: Glass is field installed under the work of Section 08 8853 “Security Glazing.” 3.3 FIELD QUALITY CONTROL A. Inspection Agency: Owner will engage a qualified inspector to perform inspections and to furnish reports to Architect. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 SECURITY METAL DOORS AND FRAMES 08 3453.13 - 7 B. Inspections: 1. Egress Door Inspections: Inspect each door equipped with panic hardware, each door equipped with fire exit hardware, each door located in an exit enclosure, each electrically controlled egress door, and each door equipped with special locking arrangements according to NFPA 101, Section 7.2.1.15. C. Repair or remove and replace installations where inspections indicate that they do not comply with specified requirements. D. Reinspect repaired or replaced installations to determine if replaced or repaired door assembly installations comply with specified requirements. E. Prepare and submit separate inspection report for each fire-rated door assembly indicating compliance with each item listed in NFPA 101. 3.4 ADJUSTING A. Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including hollow-metal work that is warped, bowed, or otherwise unacceptable. 3.5 REPAIR A. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer. END OF SECTION (THIS PAGE IS BLANK)