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HomeMy WebLinkAbout08-3613-Glazed-Aluminum-Sectional-Doors_Rev_1Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 GLAZED ALUMINUM SECTIONAL DOORS 08 3613 - 1 SECTION 08 3613.13 GLAZED ALUMINUM SECTIONAL DOORS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section includes electrically-operated, glazed aluminum sectional overhead doors. B. Related Requirements: 1. Section 01 8113 “Sustainable Design Requirements” for general requirements and procedures for compliance with certain USGBC LEED prerequisites and credits. 2. Section 05 5000 "Metal Fabrications" for miscellaneous steel supports. 3. Section 06 1000 “Rough Carpentry" for structural wood framing. 4. Section 08 3323 “Overhead Coiling Doors.” 5. Section 08 3619 “Multi-Leaf Vertical Lift Doors” for glazed multi-leaf vertical lift doors. 6. Section 08 7100 "Door Hardware" for lock cylinders. 7. Division 26 Sections “Electrical” for electrical connections including conduit and wiring for power-operated doors. 1.3 ACTION SUBMITTALS A. Make Submittals in accordance with Section 01 3300 “Submittal Procedures.” B. Product Data: For each type and size of sectional door and accessory. 1. Include construction details, material descriptions, dimensions of individual components, profile door sections, and finishes. 2. For power-operated doors, include rated capacities, operating characteristics, electrical characteristics, and furnished accessories. C. Sustainable Design Submittals: 1. Recycled Content: Provide manufacturers’ product documentation that includes recycled content claims for the products contributing towards compliance. Claims must conform to the definition in ISO 14021-1999, Environmental Labels and Declarations, Self-Declared Environmental Claims. a. Complete "LEED Materials Documentation Sheet" with MRc3 Option 2 information for products with recycled content installed in the building. D. Shop Drawings: For each installation and for components not dimensioned or detailed in manufacturer's product data. 1. Include plans, elevations, sections, and mounting details. 2. Include details of equipment assemblies. Indicate dimensions, required clearances, method of field assembly, components, and location and size of each field connection. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 GLAZED ALUMINUM SECTIONAL DOORS 08 3613 - 2 3. Include points of attachment and their corresponding static and dynamic loads imposed on structure. 4. Include diagrams for power, signal, and control wiring. E. Samples for Verification: For each type of exposed finish and for each color and texture required on the following components, in manufacturer's standard sizes: 1. Glazing. 2. Metal for door sections. 3. Hardware. 1.4 INFORMATIONAL SUBMITTALS A. Qualification Data: For Installer. B. Sample Warranties: For manufacturer's warranty and finish warranty. 1.5 CLOSEOUT SUBMITTALS A. Maintenance Data: For sectional doors to include in maintenance manuals. B. Manufacturer's warranty. C. Finish warranty. 1.6 QUALITY ASSURANCE A. Installer Qualifications: An entity that employs installers and supervisors who are trained and approved by manufacturer for both installation and maintenance of units required for this Project. B. Regulatory Requirements: Comply with provisions in the the United States Access Board's "Architectural Barriers Act (ABA) Standards" applicable to sectional doors. 1.7 WARRANTY A. Manufacturer's Warranty: Manufacturer agrees to repair or replace components of sectional doors that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. Structural failures including, but not limited to, excessive deflection. b. Failure of components or operators before reaching required number of operation cycles. c. Faulty operation of hardware. d. Deterioration of metals, metal finishes, and other materials beyond normal weathering and use; rust through. 2. Warranty Period: Two years from date of Substantial Completion. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 GLAZED ALUMINUM SECTIONAL DOORS 08 3613 - 3 PART 2 - PRODUCTS 2.1 MANUFACTURERS, GENERAL A. Source Limitations: Obtain sectional doors from single source from single manufacturer. 1. Obtain operators and controls from sectional door manufacturer. 2.2 LEED REQUIREMENTS A. Recycled Content: Provide products with the maximum recycled content possible. Minimum recycled content 20 percent. 2.3 PERFORMANCE REQUIREMENTS A. General Performance: Provide sectional doors that comply with performance requirements specified without failure from defective manufacture, fabrication, installation, or other defects in construction and without requiring temporary installation of reinforcing components. B. Structural Performance, Exterior Doors: Capable of withstanding the design wind loads. 1. Design Wind Load: As indicated on Drawings. 2. Testing: In accordance with ASTM E330/E330M. 3. Deflection Limits: Design sectional doors to withstand design wind loads without evidencing permanent deformation or disengagement of door components. 4. Operability under Wind Load: Design sectional doors to remain operable under design wind load, acting inward and outward. C. Seismic Performance: Provide sectional doors that withstand the effects of earthquake motions determined in accordance with ASCE/SEI 7. 1. Component Importance Factor: 1.0. 2.4 SECTIONAL-DOOR ASSEMBLY A. Aluminum Sectional Door: Provide sectional door formed with hinged sections and fabricated so that finished door assembly is rigid and aligned with tight hairline joints; free of warp, twist, and deformation. 1. Basis-of-Design Product: Subject to compliance with requirements, provide Model 521 by Overhead Door Corporation or a comparable product by one of the following: a. Arm-R-Lite. b. Clopay Building Products. c. Raynor. d. Wayne-Dalton Corp. B. Operation Cycles: Door components and operators capable of operating for not less than 100,000 operation cycles. One operation cycle is complete when door is opened from closed position to the open position and returned to closed position. C. Aluminum Sections: ASTM B221 extruded-aluminum stile and rail members of alloy and temper standard with manufacturer for type of use and finish indicated; in minimum thickness required to comply with requirements; with rail and stile dimensions and profiles indicated on Drawings; and with overlapped or interlocked weather- and pinch-resistant seal at meeting rails. 1. Door-Section Thickness: 1-3/4 inches. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 GLAZED ALUMINUM SECTIONAL DOORS 08 3613 - 4 2. Section Reinforcing: Continuous horizontal and diagonal reinforcement as required to stiffen door and for wind loading. Ensure that reinforcement does not obstruct vision lites. a. Hardware Locations: Provide reinforcement for hardware attachment. 3. Glazed Panels: Manufacturer's standard, aluminum-framed section with glazing sealed with glazing tape and aluminum glazing bead. Glazing as follows: a. Tempered Glass: 3 mm thick and complying with ASTM C1048, Kind FT (fully tempered), Condition A (uncoated), Type I, Class 1 (clear), Quality-Q3. D. Track: Manufacturer's standard, galvanized-steel, vertical-lift track system. Provide complete system including brackets, bracing, and reinforcement to ensure rigid support of ball-bearing roller guides. 1. Material: Galvanized steel, ASTM A653/A653M, minimum G60 zinc coating. 2. Size: 3 inches wide. 3. Track Reinforcement and Supports: Provide galvanized-steel members to support track without sag, sway, and vibration during opening and closing of doors. Slot vertical sections of track spaced 2 inches apart for door-drop safety device. a. Vertical Track: Incline vertical track to ensure weathertight closure at jambs. Provide continuous angle attached to track and wall. E. Hardware: Heavy-duty, corrosion-resistant hardware, with hot-dip galvanized, stainless steel, or other corrosion-resistant fasteners, to suit door type. 1. Hinges: Heavy-duty, galvanized-steel hinges of not less than 0.079-inch nominal coated thickness at each end stile and at each intermediate stile, in accordance with manufacturer's written recommendations for door size. a. Attach hinges to door sections through stiles and rails with bolts and lock nuts or lock washers and nuts. Use rivets or self-tapping fasteners where access to nuts is impossible. b. Provide double-end hinges where required for doors more than 16 ft. wide unless otherwise recommended by door manufacturer in writing. 2. Rollers: Heavy-duty rollers with steel ball bearings in case-hardened steel races, mounted to suit slope of track. Extend roller shaft through both hinges where double hinges are required. Match roller-tire diameter to track width. a. Roller-Tire Material: Case-hardened steel. F. Locking Device: 1. Locking Device Assembly: Fabricate with cylinder lock, spring-loaded deadbolt, operating handle, cam plate, and adjustable locking bars to engage through slots in tracks. a. Lock Cylinders: Cylinders complying with Section 08 7100 "Door Hardware" requirements. 2. Safety Interlock Switch: Equip power-operated doors with safety interlock switch to disengage power supply when door is locked. G. Counterbalance Mechanism: 1. Torsion Spring: Adjustable-tension torsion springs complying with requirements of DASMA 102 for number of operation cycles indicated, mounted on torsion shaft. 2. Cable Drums and Shaft for Doors: Cast-aluminum cable drums mounted on torsion shaft and grooved to receive door-lifting cables as door is raised. a. Mount counterbalance mechanism with manufacturer's standard ball-bearing brackets at each end of torsion shaft. b. Provide one additional midpoint bracket for shafts up to 16 ft. long and two additional brackets at one-third points to support shafts more than 16 ft. long unless closer spacing is recommended in writing by door manufacturer. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 GLAZED ALUMINUM SECTIONAL DOORS 08 3613 - 5 3. Cables: Galvanized-steel, multistrand, lifting cables with cable safety factor of at least 7 to 1. 4. Cable Safety Device: Include a spring-loaded steel or bronze cam mounted to bottom door roller assembly on each side and designed to automatically stop door if lifting cable breaks. 5. Bracket: Provide anchor support bracket as required to connect stationary end of spring to the wall and to level the shaft and prevent sag. H. Electric Door Operator: Electric door operator assembly of size and capacity recommended by door manufacturer for door and operation cycles specified, with electric motor and factory- prewired motor controls, starter, gear-reduction unit, solenoid-operated brake, clutch, control stations, control devices, integral gearing for locking door, and accessories required for proper operation. 1. Comply with NFPA 70. 2. Control equipment complying with NEMA ICS 1, NEMA ICS 2, and NEMA ICS 6; with NFPA 70, Class 2 control circuit, maximum 24 V ac or dc. 3. Safety: Listed in accordance with UL 325 by a qualified testing agency for commercial or industrial use; moving parts of operator enclosed or guarded if exposed and mounted at 8 ft. or lower. 4. Usage Classification: Standard duty, up to 25 cycles per hour and up to 90 cycles per day. 5. Operator Type: Manufacturer's standard for door requirements. 6. Motor: Reversible-type with controller (disconnect switch) for interior, clean, and dry motor exposure. Use adjustable motor-mounting bases for belt-driven operators. a. Motor Size: As required to start, accelerate, and operate door in either direction from any position, at a speed not less than 8 in./sec. and not more than 12 in./sec., without exceeding nameplate ratings or service factor. b. Electrical Characteristics: 1) Phase: Polyphase. 2) Volts: 208 V. 7. Limit Switches: Equip motorized door with adjustable switches interlocked with motor controls and set to automatically stop door at fully opened and fully closed positions. 8. Obstruction Detection: Automatic external entrapment protection consisting of automatic safety sensor capable of protecting full width of door opening. Activation of device immediately stops and reverses downward door travel. a. Monitored Entrapment Protection: Photoelectric sensor and electric sensor edge on bottom section designed to interface with door-operator control circuit to detect damage to or disconnection of sensor and complying with requirements in UL 325. 9. Control Station: Flush mounted, three-position (open, close, and stop) control. a. Operation: Key. b. Interior-Mounted Unit: Full-guarded, surface-mounted, standard-duty, weatherproof-type, NEMA ICS 6, Type 4 enclosure. c. Features: Provide the following: 1) Audible and visual signals that comply with regulatory requirements for accessibility. 10. Emergency Manual Operation: Push-up type designed so required force for door operation does not exceed 25 lbf. 11. Emergency Operation Disconnect Device: Hand-operated disconnect mechanism for automatically engaging manual operator and releasing brake for emergency manual operation while disconnecting motor without affecting timing of limit switch. Mount mechanism so it is accessible from floor level. Include interlock device to automatically prevent motor from operating when emergency operator is engaged. 12. Motor Removal: Design operator so motor can be removed without disturbing limit-switch adjustment and without affecting emergency manual operation. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 GLAZED ALUMINUM SECTIONAL DOORS 08 3613 - 6 I. Metal Finish: Comply with NAAMM/NOMMA's "Metal Finishes Manual for Architectural and Metal Products (AMP 500-06)" for recommendations for applying and designating finishes. 1. Anodized Aluminum Finish: Noticeable variations in same piece are unacceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast. a. Clear Anodic Finish: AAMA 611, AA-M12C22A41, Class I, 0.018 mm or thicker. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for substrate construction and other conditions affecting performance of the Work. B. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 INSTALLATION A. Install sectional doors and operating equipment complete with necessary hardware, anchors, inserts, hangers, and equipment supports; in accordance with manufacturer's written instructions. B. Tracks: Fasten vertical track assembly to opening jambs and framing with fasteners spaced not more than 24 inches apart. C. Accessibility: Install sectional doors, switches, and controls along accessible routes in compliance with regulatory requirements for accessibility. D. Power-Operated Doors: Install in accordance with UL 325. 3.3 STARTUP SERVICES A. Engage a factory-authorized service representative to perform startup service. 1. Complete installation and startup checks in accordance with manufacturer's written instructions. 2. Test and adjust controls and safety devices. Replace damaged and malfunctioning controls and equipment. 3.4 ADJUSTING A. Adjust hardware and moving parts to function smoothly so that doors operate easily, free of warp, twist, or distortion. B. Lubricate bearings and sliding parts as recommended by manufacturer. C. Adjust doors and seals to provide weather-resistant fit around entire perimeter. D. Touchup Painting Galvanized Material: Immediately after welding galvanized materials, clean welds and abraded galvanized surfaces and repair galvanizing to comply with ASTM A780/A780M. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 GLAZED ALUMINUM SECTIONAL DOORS 08 3613 - 7 3.5 DEMONSTRATION A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain sectional doors. END OF SECTION (THIS PAGE IS BLANK)