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HomeMy WebLinkAbout08-5113-Aluminum-Windows-(Part-of-FSB-08-0001)_Rev_2Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 1 SECTION 08 5113 ALUMINUM WINDOWS (Part of Filed Sub-Bid Section 08 0001 - Metal Windows) PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Work Included: Provide labor, materials and equipment necessary to complete the work of this Section, including but not limited to the following: 1. Aluminum windows for exterior locations. a. Factory glazed with triple-glazed laminated-insulating-glass units. 2. Accessories including concealed flashing, column covers, interior trim, and panning trim. 3. Insect screens. 4. Other items indicated on Drawings as Work of this Section. B. Related Requirements: 1. Section 01 3113.23 “Air Barrier System Coordination” for administrative and procedural requirements for coordination between the trades, and for the proper scheduling and sequencing of the work to produce an airtight building enclosure. 2. Section 01 8113 “Sustainable Design Requirements” for general requirements and procedures for compliance with certain USGBC LEED prerequisites and credits. 3. Section 01 9113 “General Commissioning Requirements." 4. Section 01 9119 “Facility Shell Commissioning" for commissioning process requirements for building envelope commissioning. 5. Section 07 2715 “Non-Bituminous Self-Adhering Sheet Air Barriers” for sealing air barrier to aluminum windows. 6. Section 07 2726 "Fluid-Applied Membrane Air Barriers" for sealing air barrier to aluminum windows. 7. Section 07 9200 "Joint Sealants" for joint sealant and backer rod at perimeter joints between aluminum framing and adjacent construction. 8. Section 08 3619 “Multi-Leaf Vertical Lift Doors” for factory-glazed multi-leaf vertical lift doors. 9. Section 08 4113 "Aluminum-Framed Entrances and Storefronts." 10. Section 08 4413 “Glazed Aluminum Curtain Walls.” 11. Section 08 5619 “Pass Windows” for factory-glazed transaction pass windows. 12. Section 08 5653 “Security Windows” for factory-glazed transaction security windows. 1.3 COORDINATION A. Coordinate installation and transition of window system component serving as an air barrier with air barrier specified under Section 07 2715 "Non-Bituminous Self-Adhering Sheet Air Barriers" and Section 07 2726 "Fluid-Applied Membrane Air Barriers." Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 2 1.4 PREINSTALLATION MEETINGS A. Preinstallation Conference: Conduct conference at Project site. 1. Review and finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays. 2. Review and discuss the finishing of aluminum windows that is required to be coordinated with the finishing of other aluminum work for color and finish matching. 3. Review, discuss, and coordinate the interrelationship of aluminum windows with other exterior wall components. Include provisions for anchoring, flashing, weeping, sealing perimeters, and protecting finishes. 4. Review and discuss the sequence of work required to construct a watertight and weathertight exterior building envelope. 5. Inspect and discuss the condition of substrate and other preparatory work performed by other trades. 1.5 ACTION SUBMITTALS A. Make Submittals in accordance with Section 01 3300 “Submittal Procedures.” B. Product Data: For each type of product. 1. Include construction details, material descriptions, glazing and fabrication methods, dimensions of individual components and profiles, hardware, and finishes for aluminum windows. C. Sustainable Design Submittals: 1. Environmental Product Declaration (EPD): Provide manufacturers’ product documentation for each product having an Environmental Product Declaration (EPD). a. Documentation should confirm EPD conforms with ISO 14205 EN 15804 or ISO 21930. b. EPD shall have at least Cradle to Gate scope. c. Complete "LEED Materials Documentation Sheet" with MRc2 information for each product having an EPD. 2. Recycled Content: Provide manufacturers’ product documentation that includes recycled content claims for the products contributing towards compliance. Claims must conform to the definition in ISO 14021-1999, Environmental Labels and Declarations, Self-Declared Environmental Claims. a. Complete "LEED Materials Documentation Sheet" with MRc3 Option 2 information for products with recycled content installed in the building. 3. Adhesives And Sealants: Provide manufacturers' or third-party certification of testing to and compliance with the California Department of Public Health (CDPH) Standard method v1.2-2017, that includes the following information: a. The exposure scenario used to determine compliance. b. The range of total VOCs after 14 days, measured as specified in the CDPH Standard Method v1.2: 1) 0.5 mg/m^3 or less; 2) Between 0.5 and 5.0 mg/m^3; or 3) 5.0 mg/m^3 or more. c. Laboratory accreditation under ISO/IEC 17025. d. Claims of compliance for wet-applied products must state the amount applied in mass per surface area. e. Provide MSDS or other manufacturer documentation with disclosure of VOC content for all wet-applied products. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 3 f. Complete "LEED Materials Documentation Sheet" with IEQc2 information for adhesives/sealants installed within the waterproofing membrane. D. Shop Drawings: For aluminum windows. 1. Include plans, elevations, sections, hardware, accessories, insect screens, operational clearances, and details of installation, including anchor, flashing, and sealant installation. E. Samples for Initial Selection: For units with factory-applied finishes. 1. Include Samples of hardware and accessories involving color selection. F. Samples for Verification: For aluminum windows and components required, showing full range of color variations for finishes, and prepared on Samples of size indicated below: 1. Exposed Finishes: 2 by 4 inches. 2. Exposed Hardware: Full-size units. G. Product Schedule: For aluminum windows. Use same designations indicated on Drawings. 1.6 INFORMATIONAL SUBMITTALS A. Qualification Data: For manufacturer and Installer. B. Product Test Reports: For each type of aluminum window, for tests performed by a qualified testing agency. C. Sample Warranties: For manufacturer's warranties. 1.7 QUALITY ASSURANCE A. Manufacturer Qualifications: A manufacturer capable of fabricating aluminum windows that meet or exceed performance requirements indicated and of documenting this performance by test reports and calculations. B. Installer Qualifications: An installer acceptable to aluminum window manufacturer for installation of units required for this Project. C. Mockups: Build mockups to verify selections made under Sample submittals, to demonstrate aesthetic effects, and to set quality standards for materials and execution. 1. Provide aluminum windows for construction of the integrated exterior wall mockups specified in Section 01 4339 “Mock-Ups.” 2. Approval of mockups does not constitute approval of deviations from the Contract Documents contained in mockups unless Architect specifically approves such deviations in writing. 1.8 WARRANTY A. Manufacturer's Warranty: Manufacturer agrees to repair or replace aluminum windows that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. Failure to meet performance requirements. b. Structural failures including excessive deflection, water leakage, condensation, and air infiltration. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 4 c. Faulty operation of movable sash and hardware. d. Deterioration of materials and finishes beyond normal weathering. e. Failure of insulating glass. 2. Warranty Period: a. Window: 10 years from date of Substantial Completion. b. Glazing Units: 10 years from date of Substantial Completion. c. Aluminum Finish: 20 years from date of Substantial Completion. PART 2 - PRODUCTS 2.1 LEED REQUIREMENTS A. Environmental Product Declaration (EPD): Provide products with Third Party Environmental Product Declaration (EPD) whenever available. B. Recycled Content: Provide products with the maximum recycled content possible. Minimum recycled content 20 percent. C. Adhesives And Sealants: For field applications that are inside the weatherproofing membrane: Adhesives/sealants must be tested and determined compliant in accordance with California Department of Public Health (CDPH) Standard Method v1.2-2017, using the applicable exposure scenario. The default scenario is the private office scenario. 1. All adhesives/sealants wet-applied on site must meet the applicable chemical content requirements of SCAQMD Rule 1168, October 6, 2017, Adhesive and Sealant Applications, as analyzed by the methods specified in Rule 1168. The provisions of SCAQMD Rule 1168 do not apply to adhesives and sealants subject to state or federal consumer product VOC regulations. 2.2 WINDOW PERFORMANCE REQUIREMENTS A. Product Standard: Comply with AAMA/WDMA/CSA 101/I.S.2/A440 for definitions and minimum standards of performance, materials, components, accessories, and fabrication unless more stringent requirements are indicated. 1. Window Certification: AAMA certified with label attached to each window. B. Performance Class and Grade: AAMA/WDMA/CSA 101/I.S.2/A440 as follows: 1. Minimum Performance Class: AW. 2. Minimum Performance Grade: 90. 3. Windows shall meet IZ3 Requirements. C. Thermal Transmittance: NFRC 100 maximum whole-window U-factor of 0.11 0.20 Btu/sq. ft. x h x deg F. (0.20 Btu.sq ft for the entire window, as a weighted average of the window types in the project.) D. Solar Heat-Gain Coefficient (SHGC): NFRC 200 maximum whole-window SHGC of 0.25. E. Condensation-Resistance Factor (CRF): Provide aluminum windows tested for thermal performance according to AAMA 1503, showing a CRF of 52. F. Thermal Movements: Provide aluminum windows, including anchorage, that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of joints, overstressing of components, failure of Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 5 joint sealants, failure of connections, and other detrimental effects. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss. 1. Temperature Change: 120 deg F ambient; 180 deg F material surfaces. G. Windborne-Debris Impact Resistance: Passes ASTM E1886 missile-impact and cyclic-pressure tests in accordance with ASTM E1996 for Wind Zone 3 for basic protection. 1. Large-Missile Test: For glazing located within 30 feet of grade. 2. Small-Missile Test: For glazing located between 30 feet and 60 feet above grade. 2.3 ALUMINUM WINDOWS A. Basis-of-Design Product: Subject to compliance with requirements, provide Peerless 500 Series Aluminum Windows by Peerless Products Inc. or a comparable product by one of the following or equal: 1. Schuco AWS 75.SI (https://www.schueco.com/web2/us) 2. Reynaers CS 77 Functional (https://www.reynaers.us/) 1. Boyd Aluminum Manufacturing. 2. EFCO Corporation. 3. Wausau Window and Wall Systems; Apogee Wausau Group, Inc. B. Source Limitations: Obtain aluminum windows from single source from single manufacturer. C. Types: Provide the following types in locations indicated on Drawings: 1. Projected, awning. 2. Fixed. D. Frames and Sashes: Aluminum extrusions complying with AAMA/WDMA/CSA 101/I.S.2/A440. 1. Thermally Improved Construction: Fabricate frames, sashes, and muntins with an integral, concealed, low-conductance thermal barrier located between exterior materials and window members exposed on interior side in a manner that eliminates direct metal- to-metal contact. E. Windborne-Debris-Impact-Resistant Triple-Glazed Laminated-Insulating-Glass Units: ASTM C1172. 1. Exterior Interior Lite: Clear laminated glass with two plies of float glass. a. Float Glass: Heat strengthened. b. Thickness of Each Glass Ply: 3.0 mm. c. Interlayer Thickness: 0.090 inch.0.060 inch. d. Low E coating 2. Center Lite: a. Float Glass: Annealed. b. Thickness: 3.0 mm. c. Low E coating 3. Indoor Exterior Lite: a. Float Glass: Annealed. b. Thickness: 3.0 mm. c. Low E coating 4. Filling: Fill space between glass lites with argon. 5. Low-E Coating: Sputtered on second surface. F. Hardware, General: Provide manufacturer's standard hardware fabricated from aluminum, stainless steel, carbon steel complying with AAMA 907, or other corrosion-resistant material Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 6 compatible with adjacent materials; designed to smoothly operate, tightly close, and securely lock windows, and sized to accommodate sash weight and dimensions. 1. Exposed Hardware Color and Finish: As selected by Architect from manufacturer's full range. G. Projected Window Hardware: 1. Gear-Type Rotary Operators: Complying with AAMA 901 when tested according to ASTM E405, Method A. Provide operators that function without requiring the removal of interior screens or using screen wickets. a. Type and Style: As selected by Architect from manufacturer's full range of types and stylesManufacturers standard type to comply with performance requirements. 2. Hinges: Non-friction type, not less than two per sash. 3. Lock: Concealed multipoint lock operated by single lever handle or lift-type throw. 4. Limit Devices: Concealed support arms with adjustable, limited, hold-open limit devices designed to restrict sash opening. a. Limit clear opening to 4 inches for ventilation; with custodial key release. H. Weather Stripping: Provide full-perimeter weather stripping for each operable sash unless otherwise indicated. I. Fasteners: Noncorrosive and compatible with window members, trim, hardware, anchors, and other components. 1. Exposed Fasteners: Do not use exposed fasteners to greatest extent possible. For application of hardware, use fasteners that match finish hardware being fastened. 2.4 ACCESSORIES A. Concealed Flashing: Dead-soft, 0.018-inch-thick stainless steel, ASTM A 240/A 240M of type recommended by manufacturer. B. Column Covers: Extruded-aluminum profiles in sizes and configurations indicated on Drawings. C. Interior Trim: Extruded-aluminum profiles in sizes and configurations indicated on Drawings. D. Panning Trim: Extruded-aluminum profiles in sizes and configurations indicated on Drawings. 2.5 INSECT SCREENS A. General: Fabricate insect screens to integrate with window frame. Provide screen for each operable exterior sash. Screen wickets are not permitted. 1. Type and Location: Full, inside for outswing sashes. B. Aluminum Frames: Manufacturer's standard aluminum alloy complying with SMA 1004 or SMA 1201. Fabricate frames with mitered or coped joints or corner extrusions, concealed fasteners, and removable PVC spline/anchor concealing edge of frame. 1. Tubular Framing Sections and Cross Braces: Roll formed from aluminum sheet. C. Glass-Fiber Mesh Fabric: 18-by-14 or 18-by-16 mesh of PVC-coated, glass-fiber threads; woven and fused to form a fabric mesh resistant to corrosion, shrinkage, stretch, impact damage, and weather deterioration. Comply with ASTM D3656/D3656M. 1. Mesh Color: Manufacturer's standard. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 7 2.6 FABRICATION A. Fabricate aluminum windows in sizes indicated. Include a complete system for assembling components and anchoring windows. B. Glaze aluminum windows in the factory. C. Weather strip each operable sash to provide weathertight installation. D. Weep Holes: Provide weep holes and internal passages to conduct infiltrating water to exterior. E. Mullions: Provide mullions and cover plates, matching window units, complete with anchors for support to structure and installation of window units. Allow for erection tolerances and provide for movement of window units due to thermal expansion and building deflections. Provide mullions and cover plates capable of withstanding design wind loads of window units. F. Complete fabrication, assembly, finishing, hardware application, and other work in the factory to greatest extent possible. Disassemble components only as necessary for shipment and installation. 2.7 GENERAL FINISH REQUIREMENTS A. Comply with NAAMM's "Metal Finishes Manual" for recommendations for applying and designating finishes. B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping. C. Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast. 2.8 ALUMINUM FINISHES A. Finish designations prefixed by AA comply with the system established by the Aluminum Association for designating aluminum finishes. B. Provide one of the following finishes: B.1. High-Performance Organic Finish (Three-Coat Fluoropolymer): AA-C12C40R1x (Chemical Finish: cleaned with inhibited chemicals; Chemical Finish: conversion coatings; Organic Coating: manufacturer's standard three-coat, thermocured system consisting of specially formulated inhibitive primer, fluoropolymer color coat, and clear fluoropolymer topcoat, with both color coat and clear topcoat containing not less than 70 percent polyvinylidene fluoride resin by weight). Prepare, pretreat, and apply coating to exposed metal surfaces to comply with AAMA 2605 and with coating and resin manufacturers' written instructions. 1.a. Color and Gloss: As selected by Architect from full range of industry colors and color densities. 2. Powder-Coat Finish: AAMA 2605 except with a minimum dry film thickness of 1.9 mils. Comply with coating manufacturer's written instructions for cleaning, conversion coating, and applying and baking finish. Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 8 a. Color and Gloss: As selected by Architect from full range of industry colors and color densities. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine openings, substrates, structural support, anchorage, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. B. Verify rough opening dimensions, levelness of sill plate, and operational clearances. C. Examine wall flashings, vapor retarders, water and weather barriers, and other built-in components to ensure weathertight window installation. D. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 INSTALLATION A. Comply with manufacturer's written instructions for installing windows, hardware, accessories, and other components. For installation procedures and requirements not addressed in manufacturer's written instructions, comply with installation requirements in ASTM E2112. B. Install windows level, plumb, square, true to line, without distortion or impeding thermal movement, anchored securely in place to structural support, and in proper relation to wall flashing and other adjacent construction to produce weathertight construction. C. Install windows and components to drain condensation, water penetrating joints, and moisture migrating within windows to the exterior. D. Separate aluminum and other corrodible surfaces from sources of corrosion or electrolytic action at points of contact with other materials. 3.3 FIELD QUALITY CONTROL A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections. 1. Testing and inspecting agency will interpret tests and state in each report whether tested work complies with or deviates from requirements. B. Testing Services: Testing and inspecting of installed windows shall take place as follows: 1. Testing Methodology: Testing of windows for air infiltration and water resistance shall be performed according to AAMA 502. 2. Air-Infiltration Testing: a. Test Pressure: That required to determine compliance with AAMA/WDMA/CSA 101/I.S.2/A440 performance class indicated. b. Allowable Air-Leakage Rate: 1.5 times the applicable AAMA/WDMA/CSA 101/I.S.2/A440 rate for product type and performance class rounded down to one decimal place. 3. Water-Resistance Testing: Dennis Yarmouth Intermediate Middle School January 19, 2021 Dennis Yarmouth Regional School District 100% Construction Documents Perkins Eastman DPC, project #71011 Addendum No 3, February 18, 2021 ALUMINUM WINDOWS 08 5113 - 9 a. Water Penetration: ASTM E 1105 at a minimum uniform and cyclic static-air- pressure differential of 0.67 times the static-air-pressure differential specified for laboratory testing in "Performance Requirements" Article, but not less than 6.24 lbf/sq. ft., and shall not evidence water penetration. 4. Testing Extent: Three mockup windows of each type as selected by Architect and a qualified independent testing and inspecting agency. Windows shall be tested after perimeter sealants have cured. 5. Test Reports: Prepared according to AAMA 502. C. Windows will be considered defective if they do not pass tests and inspections. D. Prepare test and inspection reports. 3.4 COMMISSIONING A. Facility Shell Commissioning: The building enclosure will be inspected and tested by Owner’s testing agency and witnessed by the Owner’s Commissioning Agent during construction. Comply with commissioning process requirements. 1. Commissioning Agent: During construction the Owner’s commissioning agent will perform site visits to observe that the construction is in general conformance with the Contract Documents. Observations by the Commissioning Agent will be on a “spot check” basis. 2. Commissioning requirements shall not reduce nor diminish the responsibility of Contractor, subcontractors, and material suppliers in performing the Work as required by Contract Documents. Requirements specified in commissioning requirements are in addition to requirements specified in related specification Sections. 3. Repair or replace materials, products, and components damaged by testing at no additional cost to Owner. Replace materials, products, and components that fail inspections and tests at no additional cost to Owner. 3.5 ADJUSTING, CLEANING, AND PROTECTION A. Adjust operating sashes and hardware for a tight fit at contact points and weather stripping for smooth operation and weathertight closure. B. Clean exposed surfaces immediately after installing windows. Avoid damaging protective coatings and finishes. Remove excess sealants, glazing materials, dirt, and other substances. 1. Keep protective films and coverings in place until final cleaning. C. Remove and replace glass that has been broken, chipped, cracked, abraded, or damaged during construction period. D. Protect window surfaces from contact with contaminating substances resulting from construction operations. If contaminating substances do contact window surfaces, remove contaminants immediately according to manufacturer's written instructions. END OF SECTION (THIS PAGE IS BLANK)